Energy Saving 500kg Iron Melting Electric Induction Oven

• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Type: If Melting Furnace
• Model NO.: GW-500KG
• Application: Melting Iron
• Furnace Capacity: 500kg
• Furnace Body: Steel Shell
• Furnace Feature 1: Hydraulic Tilting
• Furnace Feature 2: Reduce Air Pollution
• Furnace Feature 3: 5% Energy Saving
• Cooling Way: Water Cooling
• Delivery Time: 30 Days
• Installation Guiding: Available
• Contruction Drawing: Avaialble
• Related Machine: Available
• Transport Package: International Export Packing Standard
• Specification: CE, ISO, SGS
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 75sets/Month

Product Description

Introduction:
Furnace fuel: electricity

Application: IF induction furnace is suitable for melting iron, steel, copper, aluminum, brass, etc.

Melting capacity: 50kg-30,000kg

Main parts of melting furnace system:
1. Steel shell furnace
2. Power supply cabinet
3. Hydraulic tilting system
 

Steel shell furnace

Power supply cabinet

Hydraulic system

Products list

Item	equipment	Specification	Amount
1	Steel shell furnace:	-	1 set
2	power supply cabinet		1 set
3	capacitor	inside the power supply	1 set
4	water cooling cables		2 pieces
5	crucible/crucible mold	-	1 piece
6	tilting control device	-	1 set
7	hydraulic station	-	1 set

Main parameters of 1T furnace

Model	KGPS-GW-1T
Capacity	1000kg iron/steel/copper/brass/bronze
	350 kg aluminum
Rated power	750KW
Input voltage	380v
Input current	1200A
Output voltage	750V
If frequency	0.5KHZ
input cooling water required	2-35 °C , 0.2MPa
	35T/H
Melting Speed	First cool furnace: 50-60mins,
	Second heat furnace: 40-55 mins
One set of furnace	Steel shell furnace:
	power supply cabinet:
	capacitor
	water cooling cables
	crucible/crucible mold
	tilting control device
	hydraulic station

 

Furnace Features

1. Safety. The basic structure: is welded by two cylinder with thick wall seamless rectangular steel tube into one structure, being more safer,more firmer, more durable, more efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
3. Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
4. Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
5. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
6. Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.

 

 

 

 

Power supply features

Advanced Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

What make HENGYANG Power Supply Cabinet better than others?

-Serious quality control-original Chinese brand-name electric components

a. Thyristor :

Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.

 

b. Parallel control circuit board:

HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.

c. Circuit breaker:

The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

d. Capacitor box:

The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from users.

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

Company introduction:

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.