500kg Capacity Hydraulic Steel Shell Furnace for Melting Iron Copper Steel Brass Aluminium

• Certification: CE, ISO
• Place Style: Horizontal
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Sand Casting
• Fuel: Electric
• Model NO.: GW-500KG
• Furnace Capacity: 500kg
• Rated Power: 350kw
• Input Voltage: 380V
• Input Current: 560A
• Output Votage: 750V
• Input Frequency: 50Hz
• Output Frequency: 500Hz
• Power Factor: Above 0.95
• Power Consumption: 550kw.H/T
• Transport Package: Standard Export Packing.
• Specification: National Standard of China
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 3000 Sets/Year

Product Description

Application

The medium frequency steel shell furnace can melt metals below 1800 degrees, such as Iron, steel, copper, aluminum, brass, bronze, and so on. We can provide furnaces of capacity from 500kg to 30tons. They are wildly used in big foundry and fully-automiatic fundry. When working with KGCL power supply, It can realize the following functions, automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc.

 

Steel shell furnace features

1. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
2. Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
3. Leaking alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
4. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
5. Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.

KGCL Power supply

 

Advanced technical performance: Power factor above 0.95, Small harmonics do not require reactive power compensation equipment, two furnaces can work together at the same time, making full use of time to increase production. One set of equipment is equivalent to two sets of equipment. 15% energy saving compared to the same capacity general electric furnace.
It can achieve that one power supply cabinet for two furnaces.Transformer utilization rate is high.
The two furnaces can cast simultaneously and also can supply continuously metal liquid for casting.
Arbitrary power allocation, starting rate of 100%

 

Main parameters

Furnace body	Type	set	1	GW-1T steel shell furace
	Rated capacity	t	1
	working temperature	ºC	1500	The furnace inside temperatuer when worked in rated power for 1 hour
	Highest temperature	ºC	1800	The highest temperature that most crucible and lining material can beared
	hydraulic station	set	1	metal liquid is poured by control reduer gear.
	Crucible	piece	1	iron crucible or graphite crucible
Rectifier transformer	Transformer capacity	KVA	800	Additional optional product.
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three phase
IF power supply	Type	set	1	KGCL-750kw power supply
	Rated power	KW	750	6 pulse, three phase
	Rated input voltage	V	380	Input voltage can be customized
	Rated input current	A	1200
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.5-1
	Power factor		above 0.95
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1500ºC)	T/h	1	The melting rate is influence by charging.
	Power consumption(to 1500ºC)	KW.h/T	<540<>	When using KGCL power supply
Water cooling system	Cooling tower	set	1	Additional optional product. Two kinds of cooling tower for choosing.
	Water circulation flow	T/h	100
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<<>
Water cooling cables	Water cooling cables	set	1	To connect furnace body, power supply, and capacitor.
Notice: The power comsumption is varised from different capacity and metal. It can be also influenced by the metal's shape and worker's operation.

Whole model list

Model(furnace capacity)	Input power(50/60HZ)					Output power
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.05T	50	380	80	6	65, 3phase	500	100	750	1-2.5
GW-0.1T	100	380	160	6	120, 3phase	500	200	750	1-2.5
GW-0.15T	160	380	256	6	200, 3phase	500	320	750	1-2.5
GW-0.25T	200	380	320	6	250, 3phase	500	400	750	1-2.5
GW--0.35T	250	380	400	6	315, 3phase	500	500	750	0.5-1
GW--0.5T	350	380	560	6	400, 3phase	500	700	750	0.5-1
GW--0.75T	500	380	800	6	630, 3pahse	500	1000	750	0.5-1
GW--1T	750	380	1200	6	800, 3phase	500	1500	750	0.5-1
GW--1.5T	1000	380	1600	6	1250, 3pahse	500	2000	750	0.5-1
GW--2T	1400	750	1080	6	1600, 3phase	990	1410	1500	0.5-1
		750	540*2	12	1600, 2*3pahse	990	710*2	1500
GW--3T	2000	750	770*2	12	2500, 2*3pahse	990	1010*2	1500	0.5-1
GW--5T	3000	950	912*2	12	3150, 2*3pahse	1254	1200*2	1900	0.5-1
GW--10T	5000	1000	1443*2	12	6300, 2*3pahse	1320	1890*2	1900	0.3-0.5
GW--15T	10000	1000	1443*4	24	12500, 4*3phase	1320	1890*4	2500	0.3-0.5
GW--20T	12000	1000	1732*4	24	12500, 4*3phase	1320	2270*4	2500	0.3-0.5
GW--30T	15000	1000	2165*4	24	16000, 4*3phase	1320	2840*4	2500	0.3-0.5
Remark: Furaces can be customized according to your power specification, please contact us for further advice.

 

Sucessful cases

 

Full-automatic production line
KGCL furnace can be fully-automatic controled, throught PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. The whole melting process can be monitored and controlled by computer. It can realize automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc. Besides,It can be configured with various foundry equipment to achive fully-automatic production line, including temperature measuring instrument, thermal analyzer, spectrometer, demand controller and large screen display, etc.

 

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

 

Company profile

Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.