• 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
  • 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
  • 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
  • 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
  • 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
  • 5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal

5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal

Certification: CE, ISO
Place Style: Horizontal
Range of Applications: Industrial
Type: IF Furnace
Usage: Sand Casting
Fuel: Electric
Customization:

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Basic Info.

Model NO.
5T
Rated Power
3000kw
Application
All Metal Melting
Wokring Temperature
0-1800 Degrees
Cooling System
Water Cooling System
Rated Voltage
950V
Rated Curreh
912A*2
Transformer Capacity
3150kVA
Water Consumption
100 T/H
Transport Package
International Export Packing Standard
Specification
3330*3000*2930mm
Trademark
HENGYANG
Origin
Guangdong, China
HS Code
8514200090
Production Capacity
1000 Sets/Month

Product Description

Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal

Advantages of induction melting furnace:
1. With strong and durable, beautiful and generous furnace body.Especially for large capacity furnace which need the stronger steel structure .From the point of view of safety dumping has better adopt steel shell furnace.
2. Selenium steel made of magnetic yoke of the magnetic field lines generated by the induction coil has played the role of shielding emission to reduce the magnetic leakage so that it improves the efficiency and energy saving is 5%~8%.
3. The furnace cover reduces heat loss and improves the equipment safety.

Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
Features:
1.Saving Features
As the heating temperature fast, so very little oxidation, oxidation frequency heating forging burning only 0.5%, gas furnace heating oxidation loss of 2%, 3% of coal-fired furnace, intermediate frequency heating technology and materials, each ton forgings and burning stove saves at least compared to 20-50 kg of steel materials. Its material utilization up to 95%. Since the heating uniform heating, the temperature difference between the minimum core table, so in terms of forging also greatly increases the life of forging dies, forging surface roughness is less than 50um saving technology, frequency heating oil heating proportion of 31.5% ~ 54.3% energy saving, gas heating energy than 5% to 40%. Good heating quality, reduce scrap 1.5%, increase productivity by 10% to 30%, extend tool life by 10% to 15%. 

2.Environmental Features
Working environment is superior, to improve the working environment of workers and the company's image, no pollution, low energyInduction furnace and stove,, workers will no longer be compared to the hot sun baked and smoked coal stove, but can reach the targets environmental protection departments, while the external image of the company and establish a future with the forging industry trends.
5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
 
Capacity Rated power Output Frequency Cast steel melting (1650ºC) Cast copper melting(1350ºC)
(t/h) (Kw) KHZ Melting Power consumption Melting Power consumption
      Rate(t/h) (kw.h/t) Rate(t/h) (kw.h/t)
0.1 100 2.5 0.1 800 0.1 490
0.15 160 2.5 0.15 750 0.15 480
0.35 250 2.5 0.35 700 0.35 460
0.5 350 1 0.5 650 0.5 450
0.75 500 1 0.75 630 0.75 440
1 750 1 1 600 1 430
1.5 1000 1 1.5 580 1.5 430
2 1500 1 2 560 2 430
3 2000 1 3 530 3 430
5 2500 1 5 520 5 430
8 5000 0.5 8 520 8 430
10 5000 0.5 10 520 10 430
15 8000 0.5 15 520 15 430
20 10000 0.5 20 520 20 430
30 15000 0.5 30 520 30 430
 
Item Product Name Qty
1 Power Supply Cabinet 1
2 Capacitor Cabinet 1
3 Furnace body 1
4 Reduction Gear 1
5 Crucible Mold 2
6 Water Cooling Cable 2
7 Titling Control Box 1
8 Water Cooling System(Optional) 1
9 Instruction manual 1

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal

After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;
5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal

5t Steel Shell New Intermediate Frequency Induction Melting Furnace for All Kind of Metal
 

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Gold Member Since 2012

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Manufacturer/Factory
Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000