Copper Steel Brass Zinc Fast Induction Furnace Melting Furnace (GW-150KG)

• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Type: Melting Furnace
• Certification: ISO, CE
• Model NO.: GW-150KG
• Power: 100kw
• Melting Time: 50 Minutes
• Melting Material: Iron, Aluminum, Copper. Steel, Silver
• Input Current: 160A
• Output Frequency: 1kHz
• Electricity Consumption: 450kw. H/T (for Brass)
• Water Consumption: 5t/H
• Highest Temperature: 1800 Degrees
• Inlet Pressure: 0.2mpa
• Total Size: 6.5 Cubic Meters
• Transport Package: International Export Packing Standard
• Specification: 150Kg
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 1000sets/Month

Product Description

Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.


Saving Features

As the heating temperature fast, so very little oxidation, oxidation frequency heating forging burning only 0.5%, gas furnace heating oxidation loss of 2%, 3% of coal-fired furnace, intermediate frequency heating technology and materials, each ton forgings and burning stove saves at least compared to 20-50 kg of steel materials. Its material utilization up to 95%. Since the heating uniform heating, the temperature difference between the minimum core table, so in terms of forging also greatly increases the life of forging dies, forging surface roughness is less than 50um saving technology, frequency heating oil heating proportion of 31.5% ~ 54.3% energy saving, gas heating energy than 5% to 40%. Good heating quality, reduce scrap 1.5%, increase productivity by 10% to 30%, extend tool life by 10% to 15%. 

Environmental Features

Working environment is superior, to improve the working environment of workers and the company's image, no pollution, low energyInduction furnace and stove,, workers will no longer be compared to the hot sun baked and smoked coal stove, but can reach the targets environmental protection departments, while the external image of the company and establish a future with the forging industry trends.


Main Models and Parameters:

Furnace Capacity	Rating Power	Input Voltage	Input Phase	Input Current	Assorted Transformer	Output Voltage	Output Frequency	Melting Time	Volume	Weight
GW-0.05T	50KW	380V	3	80A	60KVA	750V	2.5KHZ	20-60Min	1.2 m³	350KG
GW-0.1T	100KW	380V	3	160A	120KVA	750V	1KHZ	20-60Min	6 m³	1500KG
GW-0.15T	100KW	380V	3	160A	120KVA	750V	1KHZ	30-70Min	6.5m³	1600KG
GW-0.2T	120KW	380V	3	192A	150KVA	750V	1KHZ	30-70Min	7.5m³	1700KG
GW-0.3T	130KW	380V	3	208A	150KVA	750V	1KHZ	30-70Min	8.5m³	1800KG
GW-0.4T	250KW	380V	3	400A	315KVA	750V	1KHZ	30-70Min	9.5m³	2300KG
GW-0.6T	350KW	380V	3	560A	400KVA	750V	1KHZ	40-80Min	11m³	2500KG
GW-0.75T	450KW	380V	3	720A	500KVA	750V	1KHZ	40-80Min	12m³	3800KG
GW-1T	600KW	380V 380V-2	3/6	960A 480A	600KVA 800KVA	750V 1300V	0.8KHZ	50-90Min	13m³	4500KG
GW-1.25T	800KW	380V 380V-2	3/6	1280A 640A	800KVA 1250KVA	750V 1300V	0.8KHZ	50-90Min	14m³	5000KG
GW-1.5T	1000KW	380V 380V-2	3/6	1600A 800A	1250KVA 1500KVA	750V 1300V	0.8KHZ	50-90Min	15m³	5500KG
GW-2T	1250KW	660V 380V-2	3/6	1120A 1000A	1500KVA 1800KVA	1300V	1300V	50-90Min	17m³	6000KG
GW-3T	1500KW	660V 380V-2	3/6	1350A 1200A	1800KVA 2000KVA	1300V	1300V	60-100Min	20m³	7000KG
GW-5T	2500KW	1000V 660V-2	3/6	2000A 1120A	3000KVA 3500KVA	1300V	1300V	60-100Min	23m³	8500KG

Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

Detail Advantage:

1) PLC-Controller (OPTIONAL)
This censor digital-controller should be additionally installed into the frequency thyristor converter in order to improve general work process, providing dozens programs storage, keeping archives up- to-date.The display reflect in a real-time-mode all processes information: power (kW), voltage loose (A), cranking voltage (V), capacitor voltage (Hz).

2) Capacitors
Big volume capacitors interconnected and adjust to the equipment power source; Maid of metal frame with capacitors installed above, including terminal blocks and pipes for the cooling liquid.

3) Melting unit
Compose of aluminum frame with the motor gearing system and induction coil.
The coil is installed upon the frame and insulated with high-temperature materials that protect the coil from the concrete lining and overheating of the material.


Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.

After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;