Industrial Electric Melting Furnace for Making Aluminum Ingot

• After-sales Service: Installation Guiding
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Semi-Automatic
• Model NO.: GW-1.5T
• Type: If Furnace
• Certification: ISO, CE
• Furnace Feature: Less Smoke, Less Slag, Temperature Control
• Melting Rate: Less Than 1 Hour
• Temperature Control: Easy by Buttons
• Heating Element: Induction Coil
• Associate Product: Cooling Tower and Lining Material
• Delivery Time: 25days
• Easy to Operation: Yes
• Need Less Land: Yes
• Installation Guiding: Yes
• Provide Contruction Drawing: Yes
• Furnace Body: Aluminum Shell
• Power Supply Cabinet: Kgps Power Supply Cabinet
• Transport Package: International Export Packing Standard
• Specification: National Standard of China
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 1000sets/Month

Product Description

ALUMINIUM MELTING FURNACE

Working principle: The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Aluminum will be put in the crucible built with refractory materials. The metal is put in the crucible. After the AC power is turned on, an alternating magnetic field is generated in the induction coil. Being cut by the magnetic line of force , the metal material generates an induced electromotive force, and it creates a induced eddy current to heat and melt aluminum.

Advantages of induction melting furnace:

1. Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces. It save 31.5% to 54.3% energy than oil furnaces, and save 5% to 40% energy than gas furnaces.
2. Less oxidation decarburization and less burning loss. Induction furnace heat so fast, so it cause very little oxidation.During melting, IF induction furnace can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.
3. It can reduce the rate of unqualified products by 1.5%. Its self-stirring function can make metal temperature and composition to be uniform. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.
4. Good start-up performance, no need for professional workers to burn and seal the furnace in advance, and 100% start-up can be achieved for both empty and full furnaces. Fast heating speed, fast smelting speed, high production efficiency,
5. No pollution, improving workers' working environment and company image. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the requirements of environmental protection department

Main parameters

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	0.5	alumininum liquid(notice: 0.5ton aluminum liquid need a 1.5ton furnace to hold.)
	Max capacity	t	0.6	alumininum liquid
	Working temperature	ºC	700	It is enought for melting alumininum
	Highest temperature	ºC	1800
Transformer	Transformer capacity	KVA	400
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	300	6 pulse, three-phase
	Rated input current	A	480
	Rated input voltage	V	380
	DC current	A	600
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 700ºC)	T/h	0.5	The melting rate is influence by charging.
	Power consumption(to 1600ºC)	KW.h/T	≤480
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<<>

Models list

Model(furnace capacity)	Input power(50/60HZ)					Output power				Melting time(Minutes)	Power consumption
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)		(KWH/T)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.15T	50	380	80	6	60,3phase	500	100	750	1-2.5	30	650
GW-0.3T	100	380	160	6	100,3phase	500	200	750	1-2.5	30	600
GW--0.5T	160	380	256	6	150, 3phase	500	320	750	1-2.5	30	560
GW--0.75T	200	380	320	6	250, 3phase	500	400	750	1-2.5	45	520
GW--1T	250	380	400	6	315, 3pahse	500	500	750	1-2.5	60	490
GW--1.5T	300	380	480	6	400,3phase	500	600	750	0.5-1	60	480
GW--2T	400	380	640	6	400,3pahse	500	800	750	0.5-1	60	460
GW--3T	600	380	960	6	800,3phase	500	1200	750	0.5-1	70	440
		750	246	12	800,2*3phase	990	303	1460	0.5-1		430
GW--5T	900	380	1440	6	1250,3pahse	500	1800	750	0.5-1	70
		750	369	12	1250, 2*3pahse	990	455	1460	0.5-1		430
GW--6T	1200	750	984	6	1800, 2*3pahse	1320	1212	1460	0.5-1	70	430
		1000	450	12	1800, 2*3pahse	990	546	1820	0.5-1		430
GW--10T	1800	750	1476	6	2500,2*3phase	1320	1638	1460	0.5-1	75
		1000	675	12	2500, 2*3phase	1320	819	1820	0.5-1		430
GW--15T	3000	1000	1140	12	4000, 2*3phase	1320	1365	1820	0.5-1	75	430
GW--30T	6000	1000	2250	12	8000, 2*3phase	1320	2730	1820	0.3-0.5	80	430
Furnace's temperature: Aluminum 700ºC

Item	Product Name	Qty
1	Power Supply Cabinet	1
2	Capacitor Cabinet	1
3	Furnace body	1
4	Reduction Gear	1
5	Crucible Mold	2
6	Water Cooling Cable	2
7	Titling Control Box	1
8	Water Cooling System(Optional)	1
9	Instruction manual	1

Sucessful cases

Our customers are mostly from Africa, Asia, and some countries in Europe and South America.
Countries from Africa, such as Egypt, Algeria, Ethiopia, Tanzania, Kenya, Uganda, Nigeria, Libya, Congo (Brazzaville), Congo (Kinshasa), Zambia, Zimbabwe, South Africa, etc.
Countries from Asia,such as China, Philippines, Vietnam, Mongolia, Malaysia, Thailand, Indonesia, Singapore, Bangladesh, Pakistan, South Korea, Kazakhstan, Uzbekistan, Kyrgyzstan, Afghanistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon , United Arab Emirates (UAE), ect.
Countries from Europe, such as Belarus, Ukraine, Russia, ect.
Countries from South America, such as Ecuador, Colombia, Venezuela, Peru, Brazil,Chile, Argentina and Bolivia, ect.

 

 

Aluminum shell induction furnace

Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.

Power supply cabinet

Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.

 

 

Power supply cabinet's features:

High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts. Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.

scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.

 

 

 

 

 

Technical Support

 

 

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

Foshan Hengyang Furnace Manufacturing Co., Ltd

<55<<>

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.