Introduction:
Furnace fuel: electricity
Application: steel shell furnace is suitable for melting big capacity of iron, steel, copper, aluminum, brass, etc.
Melting capacity available: 0.5ton-30tons
Main parts of melting furnace system:
1. Steel shell furnace
2. Power supply cabinet
3. Hydraulic tilting system
Power supply cabinet
Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.
Power supply cabinet's features:
High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts. Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.
scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.
Steel shell furnace
Steel Furnace Features
- Open furnace structure. The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
- Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
- Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
- Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
- Anti-fall protection device.(for more than1.5ton furnace) During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
- Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
Hydraulic station and tilting control device for steel shell furnace:
Main parameters of 2T furnace
| |
Parameters |
unite |
data |
specification |
| Furnace body |
Rated capacity |
t |
2.0 |
copper/ron/steel liquid |
| Max capacity |
t |
2.4 |
copper/Iron/steel liquid |
| Working temperature |
ºC |
1100 |
|
| Highest temperature |
ºC |
1800 |
|
| Transformer |
Transformer capacity |
KVA |
1600 |
|
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
540 |
6 pulse, three-phase |
| IF power supply |
Rated power |
KW |
1400 |
6 pulse, three-phase |
| Rated input current |
A |
1078 |
|
| Rated input voltage |
V |
750 |
|
| DC current |
A |
1414 |
|
| IF voltage |
V |
1900 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
Hz |
0.5-1 |
|
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate(to 1100ºC) |
T/h |
2 |
The melting rate is influence by charging. |
| Power consumption(to 1600ºC) |
KW.h/T |
≤560 |
|
| Water cooling system |
Water circulation flow |
T/h |
50 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Company Profile
Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.
- Have ofter-sale office abroad, and factory in Egypt.
- Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.
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