Electric Induction Smelting Furnace for Melting 500kg Brass Bronze Alloy

• After-sales Service: Installation Guiding
• Warranty: 1 Year
• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Model NO.: GW-0.5T
• Type: Metal Melting Furnace
• Certification: ISO, CE
• Furnace Capacity: 0.5ton
• Application: Melting Copper Brass
• Melting Time: 45-60mins
• Rated Power: 200kw
• Input Voltage: 380V,3phase
• Input Frequency: 50Hz
• Delivery Time: 15-20days
• Transport Package: Sea Freight Shipment
• Specification: 500KG
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 20sets/Month

Product Description

----bronze brass alloy melting furnace----

How the furnace working ?

The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Iron and steel will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt iron and steel .

Furnace features:

1. Electricity fuel, various capacity 0.05T -10T, fast melting speed, 40-60 minutes /pot.

2. Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces.

3. Save raw material. Our furnace cause less burning loss. It can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.

4. Reduce unqualified products by 1.5%. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.

5. Environmental friendly. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the environmental requirements of govermment.
6. Easy to maintain,safe and stability.
 

One set display

Basic parts: 7 items, including power supply cabinet, melting furnace body, capacitor, reducer, water-cooling cables, tilting control device, crucible.
Customized parts: furnace-leak alarm, hydraulic device, dust collector, etc.
Optional parts: water cooling tower, refractory cement, ladles, generator, metal analyzer, etc.

Main parameters of 500kg furnace 

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	0.5	bronze and brass liquid
	Max capacity	t	0.7	bronze and brass liquid
	Working temperature	ºC	1100	It is enought for melting most brass and bronze
	Highest temperature	ºC	1800
Transformer	Transformer capacity	KVA	250
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	200	6 pulse, three-phase
	Rated input current	A	320
	Rated input voltage	V	380
	DC current	A	400
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1100ºC)	T/h	0.5	The melting rate is influence by charging.
	Power consumption(to 1100ºC)	KW.h/T	≤420
Water cooling system	Water circulation flow	T/h	15
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<

Aluminum shell induction furnace

Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.

1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.

KGPS power supply cabinet 

This type of power supply cabinet is of KGPS series, which is suitable for 50-1400kw furnace(50kg-2ton capacity).
Power supply cabinet is the most important part of melting furnace. We can supply you high quality power supply for 50kg to 30ton furnace. You will be benifit by our high quality products and good after-sale service.

Features:
High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts.  Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.

scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

Foshan Hengyang Furnace Manufacturing Co., Ltd 

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.