• Induction Melting Furnace for Steel Concentrate in China
  • Induction Melting Furnace for Steel Concentrate in China
  • Induction Melting Furnace for Steel Concentrate in China
  • Induction Melting Furnace for Steel Concentrate in China
  • Induction Melting Furnace for Steel Concentrate in China
  • Induction Melting Furnace for Steel Concentrate in China

Induction Melting Furnace for Steel Concentrate in China

Customized: Customized
Condition: New
Power Source: Electric
Automatic Grade: Automatic
Type: Metal Melting
Certification: ISO, CE
Customization:

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Manufacturer/Factory

Basic Info.

Model NO.
5T
Advantage 1
If Furnace Manufacturer
Advantage 2
Focus on Making If Furnace for More Than 40 Years
Advantage 3
for Various Metal Melting
Advantage 4
Quick Heating
Advantage 5
Environment Protection
Advantage 6
Easy and Continuous Smooth Adjustment
Advantage 7
Uniform Metal Content
Advantage 8
Big Workshop with Good Facilities
Advantage 9
High Heating Temperature.
Advantage 10
Electric, Manual, Hydraulic or Other Overturn Mode
Transport Package
International Export Packing Standard
Specification
5t
Trademark
Hengyang
Origin
China
HS Code
8514200090
Production Capacity
1000 Sets/Month

Product Description

Introduction:
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.

Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
Induction Melting Furnace for Steel Concentrate in China

 
Equipment 
Type
Power input Power Output Melting time Electricity consumption 
per ton of material (KW)
(Furnace 
capacity)
(three-phase four-wire 50/60HZ)   (Minutes)
  Equipment 
power
Incoming 
line voltage
Into the 
line current
Matching 
transformer
DC 
current
DC 
voltage
IF 
voltage
IF 
frequency
  Steel Copper Aluminum
  (kw) (V) (A) (A) (V) (V) (Khz)  
GW--0.05T 50 380 80 50 100 500 750 1 20-40 750 510 650
GW--0.1T 100 380 160 100 200 500 750 1 20-40 700 510 640
GW--0.15T 160 380 256 200 320 500 750 1 20-40 650 500 630
GW--0.25T 200 380 320 250 400 500 750 1 20-45 650 500 610
GW--0.35T 250 380 400 315 500 500 750 1 20-45 650 490 600
GW--0.5T 350 380 560 400 700 500 750 0.8 30-50 630 480 570
GW--0.75T 500 380 800 630 1000 500 750 0.8 40-50 620 470 560
GW--1T 800 380 1280 1000 1600 500 750 0.7 40-50 620 460 550
750 656 1000 808 990 1480
GW--1.5T 1000 380 800 1250 1000 500 750 0.7 40-60 600 450 540
750 820 1250 1010 990 1480
GW--2T 1400 750 1148 1800 1414 990 1480 0.5 45-60 600 440 530
750 574 1800 707 990 1480
GW--3T 2000 750 820 2500 1010 990 1480 0.5 50-70 580 430 520
GW--5T 3000 950 1140 4000 1190 1260 1900 0.3 50-80 570 420 510
GW--10T 6000 950 2280 8000 2380 1260 1900 0.3 50-90 560 410 490
GW--15T 8000 950 1520 10000 1590 1260 1900 0.3 50-90 550 400 480
GW--20T 10000 950 1900 12500 1980 1260 1900 0.25 50-90 530 400 470
GW--30T 15000 950 2850 20000 2980 1260 1900 0.25 50-90 520 400 450
 
Item Product Name Qty
1 Power Supply Cabinet 1
2 Capacitor Cabinet 1
3 Furnace body 1
4 Reduction Gear 1
5 Crucible Mold 2
6 Water Cooling Cable 2
7 Titling Control Box 1
8 Water Cooling System(Optional) 1
9 Instruction manual 1

Product Details:
Spare part 1:Thyristor 
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
 
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
 
Spare part 3:Induction coils 
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
Induction Melting Furnace for Steel Concentrate in China


Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Induction Melting Furnace for Steel Concentrate in China

Related products:
Induction Melting Furnace for Steel Concentrate in China
Why Choose us?
1,Low power consumption

Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
Induction Melting Furnace for Steel Concentrate in China


After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

Supplier responsibility:
a.   Cooperate with guidance to check the buyer installation work;
b.   Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel simple troubleshooting methods;
g.  Provide equipment specification;

Induction Melting Furnace for Steel Concentrate in China
Induction Melting Furnace for Steel Concentrate in China

 

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Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000