• Cast Iron Electric Melting Furnace (50kg -5000kg)
  • Cast Iron Electric Melting Furnace (50kg -5000kg)
  • Cast Iron Electric Melting Furnace (50kg -5000kg)
  • Cast Iron Electric Melting Furnace (50kg -5000kg)
  • Cast Iron Electric Melting Furnace (50kg -5000kg)
  • Cast Iron Electric Melting Furnace (50kg -5000kg)

Cast Iron Electric Melting Furnace (50kg -5000kg)

Certification: CE, ISO
Place Style: Horizontal
Range of Applications: Industrial
Type: Crucible Melting Furnace
Usage: Sand Casting
Fuel: Electric
Customization:
Gold Member Since 2012

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Manufacturer/Factory

Basic Info.

Furnace Body
Aluminum Shell
Power Supply Cabinet
Kgps Power Supply
Furnace Feature
Good at Melting Iron
Furnace Temperature
0-1500 Degrees
Cooling Way
Water Cooling System
Warranty
1 Year at Least
Delivery Time
20- 30 Days
After-Sale Office Oversea
Yes
Installation Guiding
Yes
Provide Contruction Drawing
Yes
Transport Package
International Export Packing Standard
Specification
CE, ISO, SGS
Trademark
Hengyang
Origin
China
HS Code
8514200090
Production Capacity
200sets/Month

Product Description

----500kg Induction furnace----
 
Application: iron for casting mill balls, rebar, ingot and other casting product.
Melting speed: 45-60minutes per batches
Temperature: 1550 degrees (it is enough for most iron and steel, if you requid higher temperature, please mention)
Cast Iron Electric Melting Furnace (50kg -5000kg)

Furnace features:

1. Electricity fuel, various capacity 0.05T -10T, fast melting speed, 40-60 minutes /pot.
2. Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces.
3. Save raw material. Our furnace cause less burning loss. It can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.
4. Reduce unqualified products by 1.5%. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.
5. Environmental friendly. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the environmental requirements of govermment.
6. Easy to maintain,safe and stability.

Cast Iron Electric Melting Furnace (50kg -5000kg)Cast Iron Electric Melting Furnace (50kg -5000kg)Cast Iron Electric Melting Furnace (50kg -5000kg)


Main parameters of 500kg furnace

  Parameters unite data specification
Furnace body Rated capacity t 0.5 iron steel liquid
Max capacity t 0.6 iron steel liquid
Working temperature ºC 1550 It is enought for melting most iron steel
Highest temperature ºC 1800 for special iron and steel alloy, such as ferrochrome, titanium steel
Transformer Transformer capacity KVA 400  
Transformer primary voltage KV 10  
Transformer secondary voltage V 540 6 pulse, three-phase
IF power supply Rated power KW 350 6 pulse, three-phase
Rated input current A 560  
Rated input voltage V 380  
DC current A 700  
IF voltage V 750  
Startup success rate % 100  
Rated working frequency KHz 0.8  
Working noise db ≤75  
Comprehensive parameters Melting rate(to 700ºC) T/h 0.5 The melting rate is influence by charging.
Power consumption(to 1600ºC) KW.h/T ≤650  
Water cooling system Water circulation flow T/h 35  
Water pressure Mpa 0.25-0.35  
Input temperature ºC 5-35  
Output temperature ºC <55<<>  


Aluminum shell induction furnace

Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.
Cast Iron Electric Melting Furnace (50kg -5000kg)
Cast Iron Electric Melting Furnace (50kg -5000kg)
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
Cast Iron Electric Melting Furnace (50kg -5000kg)
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is
made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.

 

3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for
induction furnace.
The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton.
So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.

 

KGPS power supply cabinet


Cast Iron Electric Melting Furnace (50kg -5000kg)
Advanced Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

What make HENGYANG Power Supply Cabinet better than others?


Cast Iron Electric Melting Furnace (50kg -5000kg)
 

1. Serious quality control-original Chinese brand-name electric components-

a. Thyristor :

Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.


Cast Iron Electric Melting Furnace (50kg -5000kg)
 

b. Parallel control circuit board:

HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.
Cast Iron Electric Melting Furnace (50kg -5000kg)

c. Circuit breaker:

The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

d. Capacitor box:

The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from customers.

 

Main Models of Induction Furnace

Model(furnace capacity) Input power(50/60HZ) Output power
Rated power Input voltage Input current Furnace phase Transformer capacity DC voltage DC current IF voltage IF frequency (KHZ)
(KW) (V) (A) (KVA) (V) (A) (V)
GW-0.05T 50 380 80 6 65,3phase 500 100 750 1-2.5
GW-0.1T 100 380 160 6 150,3phase 500 200 750 1-2.5
GW-0.15T 160 380 256 6 200,3phase 500 320 750 1-2.5
GW-0.25T 200 380 320 6 250,3phase 500 400 750 1-2.5
GW--0.35T 250 380 400 6 315, 3phase 500 500 750 0.5-1
GW--0.5T 350 380 560 6 400, 3phase 500 700 750 0.5-1
GW--0.75T 500 380 800 6 630, 3pahse 500 1000 750 0.5-1
GW--1T 750 380 1200 6 1000,3phase 500 1500 750 0.5-1
GW--1.5T 1000 380 1600 6 1250,2*3pahse 500 2000 750 0.5-1
GW--2T 1400 750 1078 6 1600,3phase 990 1414 1500 0.5-1
380 539 12 1600,2*3pahse 500 1400 750
GW--3T 2000 750 770 12 2500,2*3pahse 990 1010 1500 0.5-1
GW--5T 3000 950 912 12 3150,2*3pahse 1254 1196 1900 0.5-1
GW--10T 5000 1000 1443 12 6300,2*3pahse 1320 1894 1900 0.3-0.5
GW--15T 10000 1000 1443 24 12500,4*3phase 1320 1894 1900 0.3-0.5
GW--20T 12000 1000 1732 24 12500, 4*3phase 1320 2272 1900 0.3-0.5
GW--30T 15000 1000 2165 24 16000, 4*3phase 1320 2841 1900 0.3-0.5

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;



 

Foshan Hengyang Furnace Manufacturing Co., Ltd

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

  • Have ofter-sale office abroad, and factory in Egypt.
  • Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.


Cast Iron Electric Melting Furnace (50kg -5000kg)

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Gold Member Since 2012

Suppliers with verified business licenses

Manufacturer/Factory
Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000