| Certification: | CE, ISO |
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| Place Style: | Horizontal |
| Range of Applications: | Industrial |
| Type: | IF Furnace |
| Usage: | Sand Casting |
| Fuel: | Electric |
| Customization: |
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This aluminium shell furnace can melt metals below 1800 degrees, such as Iron, steel, copper, aluminum, brass, bronze, and so on. We can provide furnaces of capacity from 50kg to 5tons. They are wildly used in small foundry and semi-automiatic fundry.
Furnace features: It has intelligent temperature control, cause less burning loss,less slag,save raw material; Compared with the IGBT furnace, this KGPS furnaces can be debugged easily under video guidance, and it have lower requirement about working environment, being not easy to get trouble.
More customized function: hydraulic tilting, furnace, leaking-alarm, dual-furnaces melting system, automatic production line
How the furnace work?
The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Metal material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt the metal material.
Engineer's suggestion: Choose one power supply with dual furances
When you want to melt another furnace , just need to connect the water-cooled cable to another furnace to continue production.
Situation1 : When you want to melt 2 kinds of metal
Situation 2: When changing linning material or repairing furnace.
Main parameters
| Furnace body | Type | set | 1 | GW-1T aluminium shell furace |
| Rated capacity | t | 1 | ||
| working temperature | ºC | 1500 | The furnace inside temperatuer when worked in rated power for 1 hour | |
| Highest temperature | ºC | 1800 | The highest temperature that most crucible and lining material can beared | |
| Reducter | set | 1 | metal liquid is poured by control reduer gear. | |
| Crucible | piece | 1 | iron crucible or graphite crucible | |
| Rectifier transformer | Transformer capacity | KVA | 800 | Additional optional product. |
| Transformer primary voltage | KV | 10 | ||
| Transformer secondary voltage | V | 540 | 6 pulse, three phase | |
| IF power supply | Type | set | 1 | KGPS-750kw power supply |
| Rated power | KW | 750 | 6 pulse, three phase | |
| Rated input voltage | V | 380 | ||
| Rated input current | A | 1200 | ||
| IF voltage | V | 750 | ||
| Startup success rate | % | 100 | ||
| Rated working frequency | KHz | 0.5-1 | ||
| Power factor | 0.9 | KGCL power supply cabinet is above 0.95 | ||
| Working noise | db | ≤75 | ||
| Comprehensive parameters | Melting rate(to 1500ºC) | T/h | 1 | The melting rate is influence by charging. |
| Power consumption(to 1500ºC) | KW.h/T | <600 | When melting iron. When using KGCL power supply, it can reduce to 540kw.h/T. | |
| Water cooling system | Cooling tower | set | 1 | Additional optional product. Two kinds of cooling tower for choosing. |
| Water circulation flow | T/h | 35 | ||
| Water pressure | Mpa | 0.25-0.35 | ||
| Input temperature | ºC | 5-35 | ||
| Output temperature | ºC | <55< | ||
| Water cooling cables | Water cooling cables | set | 1 | To connect furnace body, power supply, and capacitor. |
Remark: If you want other capacity of furnace, or more detailed quotation, please contact us. |
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| Model(furnace capacity) | Input power(50/60HZ) | Output power | |||||||
| Rated power | Input voltage | Input current | Furnace phase | Transformer capacity | DC voltage | DC current | IF voltage | IF frequency (KHZ) | |
| (KW) | (V) | (A) | (KVA) | (V) | (A) | (V) | |||
| GW-0.05T | 50 | 380 | 80 | 6 | 65, 3phase | 500 | 100 | 750 | 1-2.5 |
| GW-0.1T | 100 | 380 | 160 | 6 | 120, 3phase | 500 | 200 | 750 | 1-2.5 |
| GW-0.15T | 160 | 380 | 256 | 6 | 200, 3phase | 500 | 320 | 750 | 1-2.5 |
| GW-0.25T | 200 | 380 | 320 | 6 | 250, 3phase | 500 | 400 | 750 | 1-2.5 |
| GW--0.35T | 250 | 380 | 400 | 6 | 315, 3phase | 500 | 500 | 750 | 0.5-1 |
| GW--0.5T | 350 | 380 | 560 | 6 | 400, 3phase | 500 | 700 | 750 | 0.5-1 |
| GW--0.75T | 500 | 380 | 800 | 6 | 630, 3pahse | 500 | 1000 | 750 | 0.5-1 |
| GW--1T | 750 | 380 | 1200 | 6 | 800, 3phase | 500 | 1500 | 750 | 0.5-1 |
| GW--1.5T | 1000 | 380 | 1600 | 6 | 1250, 3pahse | 500 | 2000 | 750 | 0.5-1 |
| GW--2T | 1400 | 750 | 1080 | 6 | 1600, 3phase | 990 | 1410 | 1500 | 0.5-1 |
| 750 | 540*2 | 12 | 1600, 2*3pahse | 990 | 710*2 | 1500 | |||
| GW--3T | 2000 | 750 | 770*2 | 12 | 2500, 2*3pahse | 990 | 1010*2 | 1500 | 0.5-1 |
| GW--5T | 3000 | 950 | 912*2 | 12 | 3150, 2*3pahse | 1254 | 1200*2 | 1900 | 0.5-1 |
| GW--10T | 5000 | 1000 | 1443*2 | 12 | 6300, 2*3pahse | 1320 | 1890*2 | 1900 | 0.3-0.5 |
| GW--15T | 10000 | 1000 | 1443*4 | 24 | 12500, 4*3phase | 1320 | 1890*4 | 2500 | 0.3-0.5 |
| GW--20T | 12000 | 1000 | 1732*4 | 24 | 12500, 4*3phase | 1320 | 2270*4 | 2500 | 0.3-0.5 |
| GW--30T | 15000 | 1000 | 2165*4 | 24 | 16000, 4*3phase | 1320 | 2840*4 | 2500 | 0.3-0.5 |
Remark: Furaces can be customized according to your power specification, please contact us for further advice. |
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Aluminium shell furnace
Aluminium shell furnace's shell is made of high quality aluminum and magnesium alloy; induction coil is made of T2 copper (purity electrolytic copper ≥99.5%); Furnace is tilting by RZS reducer, which can be manual and electric controled.
Multiple safety protection:
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