Application
The medium frequency steel shell furnace can melt metals below 1800 degrees, such as Iron, steel, copper, aluminum, brass, bronze, and so on. We can provide furnaces of capacity from 500kg to 30tons. They are wildly used in big foundry and fully-automiatic fundry. When working with KGCL power supply, It can realize the following functions, automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc. 
Common features
- Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
- Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
- Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
Special features of furnace body
1. Furnace-leaking alarm to improve the safety. Hengyang company has special dual furnace-leak alarm function, dual combined detection using differential current method and DC injection method. When the furnace lining becomes thin and needs to be replaced, the detection system will give an alarm to remind the user to replace the furnace lining in time to prevent the furnace from being worn.
2. Lining push-out system to save your time of changing lining.The cylinder will lifted by a crane, and its flange will be put directly in the connecting rail. Then the lining can be roll out by starting the hydraulic pump station. A set of lining out device can be used for several furnaces.
3. Dust collector to reduce air pollution. The dust hood (ring) absorbs the dust and exhaust gas generated during melting process through air and reduce the exhausted gas emission, to meet the environmental requirements. Two type of collector for choosing.
Special features of hydraulic station
This system includes a hydraulic pump station and a hydraulic control valve table.
1. It adopts a double-pump structure, one for use and one for standby, so wearing parts can be repaired without stopping the furnace.
2. Equipped with an oil temperature and oil level gauge, it can detect system changes and failures in time.
3.The constant pressure gear pump is selected to make the system have the advantages of energy saving, durability and low heat generation.
Special feature of power supply
KGPS parallel electric cabinet existed at the beginning of the factory in 1999, it have advantages of mature technology, stable performance, simple operation and convenient maintenance. It is still a hot sale type now. Recommended for customers who are new to the metal casting industry.
KGCL series electric cabinet is a newly developed electric cabinet in 2012, which is electrical energy-saving , without harmonics. One electric cabinet can run two or three furnaces at the same time, which can continuously supply metal solution, which is suitable for continuous casting industry. Recommended for customers who have high power requirements and urgently need to increase production and plan to establish a fully automatic production line.
| Furnace body |
Type |
set |
1 |
GW-5T steel shell furace |
| Rated capacity |
t |
1 |
|
| working temperature |
ºC |
1500 |
The furnace inside temperatuer when worked in rated power for 1 hour |
| Highest temperature |
ºC |
1800 |
The highest temperature that most crucible and lining material can beared |
| hydraulic station |
set |
1 |
metal liquid is poured by control reduer gear. |
| Crucible |
piece |
1 |
iron crucible or graphite crucible |
| Rectifier transformer |
Transformer capacity |
KVA |
3150 |
Additional optional product. |
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
891 |
12 pulse, double-three phase |
| IF power supply |
Type |
set |
1 |
KGCL-3000kw power supply |
| Rated power |
KW |
3000 |
12 pulse, double-three phase |
| Rated input voltage |
V |
575 |
Input voltage can be customized |
| Rated input current |
A |
1510 |
|
| IF voltage |
V |
2500 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
KHz |
0.5-1 |
|
| Power factor |
|
above 0.95 |
|
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate |
T/h |
5 |
The melting rate is influence by charging. |
| Power consumption |
KW.h/T |
<520 |
When using KGCL power supply |
| Water cooling system |
Cooling tower |
set |
1 |
Additional optional product. Two kinds of cooling tower for choosing. |
| Water circulation flow |
T/h |
100 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
| Water cooling cables |
Water cooling cables |
set |
1 |
To connect furnace body, power supply, and capacitor. |
Notice: The power comsumption is varised from different capacity and metal. It can be also influenced by the metal's shape and worker's operation.
|
Whole model list
| Model(furnace capacity) |
Input power(50/60HZ) |
Output power |
| Rated power |
Input voltage |
Input current |
Furnace phase |
Transformer capacity |
DC voltage |
DC current |
IF voltage |
IF frequency (KHZ) |
| (KW) |
(V) |
(A) |
(KVA) |
(V) |
(A) |
(V) |
| GW--0.5T |
350 |
380 |
560 |
6 |
400, 3phase |
500 |
700 |
750 |
0.5-1 |
| GW--0.75T |
500 |
380 |
800 |
6 |
630, 3pahse |
500 |
1000 |
750 |
0.5-1 |
| GW--1T |
750 |
380 |
1200 |
6 |
800, 3phase |
500 |
1500 |
750 |
0.5-1 |
| GW--1.5T |
1000 |
380 |
1600 |
6 |
1250, 3pahse |
500 |
2000 |
750 |
0.5-1 |
| GW--2T |
1400 |
750 |
1080 |
6 |
1600, 3phase |
990 |
1410 |
1500 |
0.5-1 |
| 750 |
540*2 |
12 |
1600, 2*3pahse |
990 |
710*2 |
1500 |
| GW--3T |
2000 |
750 |
770*2 |
12 |
2500, 2*3pahse |
990 |
1010*2 |
1500 |
0.5-1 |
| GW--5T |
3000 |
950 |
912*2 |
12 |
3150, 2*3pahse |
1254 |
1200*2 |
1900 |
0.5-1 |
| GW--10T |
5000 |
1000 |
1443*2 |
12 |
6300, 2*3pahse |
1320 |
1890*2 |
1900 |
0.3-0.5 |
| GW--15T |
10000 |
1000 |
1443*4 |
24 |
12500, 4*3phase |
1320 |
1890*4 |
2500 |
0.3-0.5 |
| GW--20T |
12000 |
1000 |
1732*4 |
24 |
12500, 4*3phase |
1320 |
2270*4 |
2500 |
0.3-0.5 |
| GW--30T |
15000 |
1000 |
2165*4 |
24 |
16000, 4*3phase |
1320 |
2840*4 |
2500 |
0.3-0.5 |
Remark: Furaces can be customized according to your power specification, please contact us for further advice.
|
Full-automatic production line
KGCL furnace can be fully-automatic controled, throught PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. The whole melting process can be monitored and controlled by computer. It can realize automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc. Besides,It can be configured with various foundry equipment to achive fully-automatic production line, including temperature measuring instrument, thermal analyzer, spectrometer, demand controller and large screen display, etc.
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Company profile
Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.
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