Guangdong Hengyang Furnace Manufacturing Co.,Ltd.
Guangdong, China
Gold Member Since 2012 
Audited Supplier
Manufacturer/Factory
OEM/ODM Service
Factory Tour
Scrap Steel Melting Furnace with Ce Certification (GW-10T)
| Reference FOB Price: | US $67,000.00-67,500.00 / Piece |
|---|---|
| Min. Order: | 1 Piece |
| Customized: | Customized |
|---|---|
| Condition: | New |
| Power Source: | Electric |
| Automatic Grade: | Automatic, Semi-Automatic |
| Type: | Metal Melting Furnace, Steel-Making Equipment |
| Certification: | ISO, CE, ISO, CE |
Basic Info
Model NO.
GW-10T
Fuel
Electric
Furnace Type
If Induction Furnace
Feature 1
Speedy Melting
Feature 2
Good Quality with Lower Price
Feature 4
Strict Quality Control
Feature 5
Fast Delivery
Feature 6
Perfect Sales Service
Feature 8
Low Power Comsuption
Feature 9
Low Pollution
Furnace Capacity
10 Ton
Melting Rate
10 Ton/ 90-100min
Input Voltage
950V, 2*3phase
Input Current
1520A*2
Input Frequency
50Hz
Cooling Way
Water Cooling
Transport Package
Standard Export Packing.
Specification
National Standard of China
Trademark
Hengyang
Origin
China
HS Code
8514200090
Production Capacity
3000 Sets/Year
Product Description
Application of Induction furnace:
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Advantages of induction melting furnace:
1. With strong and durable, beautiful and generous furnace body.Especially for large capacity furnace which need the stronger steel structure .From the point of view of safety dumping has better adopt steel shell furnace.
2. Selenium steel made of magnetic yoke of the magnetic field lines generated by the induction coil has played the role of shielding emission to reduce the magnetic leakage so that it improves the efficiency and energy saving is 5%~8%.
3. The furnace cover reduces heat loss and improves the equipment safety.
Special Functions:
Automatic constant temperature function:Values can be preset liquid temperature requirements, one-click startup and attain the goal of automatic constant temperature; Compared with the traditional artificial temperature control, automatic constant temperature function will save time and more sensitive and more accurate, easier to control liquid temperature and oxidation burning loss less, metal components uniform casting product quality is better;
Automatic heating lining function:Heating lining is a relatively complicated and long process of temperature rise curve, to extend the service life of intermediate frequency furnace hearth, reduce production cost, the right build furnace lining technology is very important. The function of automatic lining of innovation, can according to the requirements of the different refractory lining temperature, to preset required by the different stages of heating lining temperature and time; PLC according to the preset time and temperature values, one-click start, automatic matching and stepless regulation of intermediate frequency power, the size of the control of heating speed, prevent lining cracks, and achieve the goal of automatic lining curve. Is to avoid the artificial misoperation and at the same time reduce the labor time and intensity of the workers.
Prevent wear furnace alarm function: prevent alarm system working principle is: wear furnace chamber of a stove or furnace use time to a certain degree, the wall will gradually thinning, the current will vary according to the furnace wall, after the current rate reaches the preset value will make alarm to remind in advance, then automatically cut off the power and predict wear furnace and achieve the goal of safe production in advance.
Main Models And Technical Parameters:
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
FAQ:
Q1: Our workers are not professional on the induction furnaces, how can we solve that?
A1:Don't worry, when the induction furnaces arrive at the clients' plant, our engineer will go and assist in installation, commission, and training until the workers can operate by themselves.
Q2:Which kind of power supply do you supply? Electricity or gas?
A2:The power supply we provide is electricity.
Q3:What about your package? If damages happen, how do you solve?
A3:We take container loading, wire fixing. If damages occur, we will send the spare parts for you.
Q4: Is it all right to make customer's own brand name?
A4: Sure, with your authorization of brand. We accept OEM service.
Q5: How do you control the quality?
A5: We have QC team comply with TQM to ensure the quality. Each step is in compliance to the standards. At the same time, we will take photos and shoot video for you if you need.
Q6: How long is your delivery time?
A6: Generally it is 7-14 days if the parts are in stock. or it is 30-45 days if the parts are not in stock, it is according to quantity.
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Advantages of induction melting furnace:
1. With strong and durable, beautiful and generous furnace body.Especially for large capacity furnace which need the stronger steel structure .From the point of view of safety dumping has better adopt steel shell furnace.
2. Selenium steel made of magnetic yoke of the magnetic field lines generated by the induction coil has played the role of shielding emission to reduce the magnetic leakage so that it improves the efficiency and energy saving is 5%~8%.
3. The furnace cover reduces heat loss and improves the equipment safety.
Special Functions:
Automatic constant temperature function:Values can be preset liquid temperature requirements, one-click startup and attain the goal of automatic constant temperature; Compared with the traditional artificial temperature control, automatic constant temperature function will save time and more sensitive and more accurate, easier to control liquid temperature and oxidation burning loss less, metal components uniform casting product quality is better;
Automatic heating lining function:Heating lining is a relatively complicated and long process of temperature rise curve, to extend the service life of intermediate frequency furnace hearth, reduce production cost, the right build furnace lining technology is very important. The function of automatic lining of innovation, can according to the requirements of the different refractory lining temperature, to preset required by the different stages of heating lining temperature and time; PLC according to the preset time and temperature values, one-click start, automatic matching and stepless regulation of intermediate frequency power, the size of the control of heating speed, prevent lining cracks, and achieve the goal of automatic lining curve. Is to avoid the artificial misoperation and at the same time reduce the labor time and intensity of the workers.
Prevent wear furnace alarm function: prevent alarm system working principle is: wear furnace chamber of a stove or furnace use time to a certain degree, the wall will gradually thinning, the current will vary according to the furnace wall, after the current rate reaches the preset value will make alarm to remind in advance, then automatically cut off the power and predict wear furnace and achieve the goal of safe production in advance.
Main Models And Technical Parameters:
| Furnace Capacity | Rating Power | Input Voltage | Input Phase | Input Current | Assorted Transformer | Output Voltage | Output Frequency | Melting Time | Volume | Weight |
| GW-0.05T | 50KW | 380V | 3 | 80A | 60KVA | 750V | 2.5KHZ | 20-60Min | 1.2 m³ | 350KG |
| GW-0.1T | 100KW | 380V | 3 | 160A | 120KVA | 750V | 1KHZ | 20-60Min | 6 m³ | 1500KG |
| GW-0.15T | 100KW | 380V | 3 | 160A | 120KVA | 750V | 1KHZ | 30-70Min | 6.5m³ | 1600KG |
| GW-0.2T | 120KW | 380V | 3 | 192A | 150KVA | 750V | 1KHZ | 30-70Min | 7.5m³ | 1700KG |
| GW-0.3T | 130KW | 380V | 3 | 208A | 150KVA | 750V | 1KHZ | 30-70Min | 8.5m³ | 1800KG |
| GW-0.4T | 250KW | 380V | 3 | 400A | 315KVA | 750V | 1KHZ | 30-70Min | 9.5m³ | 2300KG |
| GW-0.6T | 350KW | 380V | 3 | 560A | 400KVA | 750V | 1KHZ | 40-80Min | 11m³ | 2500KG |
| GW-0.75T | 450KW | 380V | 3 | 720A | 500KVA | 750V | 1KHZ | 40-80Min | 12m³ | 3800KG |
| GW-1T | 600KW | 380V 380V-2 | 3/6 | 960A 480A | 600KVA 800KVA | 750V 1300V | 0.8KHZ | 50-90Min | 13m³ | 4500KG |
| GW-1.25T | 800KW | 380V 380V-2 | 3/6 | 1280A 640A | 800KVA 1250KVA | 750V 1300V | 0.8KHZ | 50-90Min | 14m³ | 5000KG |
| GW-1.5T | 1000KW | 380V 380V-2 | 3/6 | 1600A 800A | 1250KVA 1500KVA | 750V 1300V | 0.8KHZ | 50-90Min | 15m³ | 5500KG |
| GW-2T | 1250KW | 660V 380V-2 | 3/6 | 1120A 1000A | 1500KVA 1800KVA | 1300V | 1300V | 50-90Min | 17m³ | 6000KG |
| GW-3T | 1500KW | 660V 380V-2 | 3/6 | 1350A 1200A | 1800KVA 2000KVA | 1300V | 1300V | 60-100Min | 20m³ | 7000KG |
| GW-5T | 2500KW | 1000V 660V-2 | 3/6 | 2000A 1120A | 3000KVA 3500KVA | 1300V | 1300V | 60-100Min | 23m³ | 8500KG |
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
FAQ:
Q1: Our workers are not professional on the induction furnaces, how can we solve that?
A1:Don't worry, when the induction furnaces arrive at the clients' plant, our engineer will go and assist in installation, commission, and training until the workers can operate by themselves.
Q2:Which kind of power supply do you supply? Electricity or gas?
A2:The power supply we provide is electricity.
Q3:What about your package? If damages happen, how do you solve?
A3:We take container loading, wire fixing. If damages occur, we will send the spare parts for you.
Q4: Is it all right to make customer's own brand name?
A4: Sure, with your authorization of brand. We accept OEM service.
Q5: How do you control the quality?
A5: We have QC team comply with TQM to ensure the quality. Each step is in compliance to the standards. At the same time, we will take photos and shoot video for you if you need.
Q6: How long is your delivery time?
A6: Generally it is 7-14 days if the parts are in stock. or it is 30-45 days if the parts are not in stock, it is according to quantity.