500kg Electric Steel Scrap Recycling Melting Furnace Price

• Certification: CE, ISO
• Place Style: Horizontal
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Sand Casting
• Fuel: Electric
• Model NO.: GW-0.5T
• Furnace Capacity: 500kg
• Rated Power: 350kw
• Input Voltage: 380V, 3phase
• Delivery Time: 25 Days
• Max Temperature: 1800 C
• Melting Speed: 45-60mins
• If Frequency: 800Hz
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 85sets/Month

Product Description

----Iron melting furnace for casting mill balls----

How the furnace work? The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Metal material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt the metal material.

Furnace features: This alumininum shell furnace can bear 1800 degrees. It is Suitable for small capacity of less than 5ton per hour, wildly used in small foundry and semi-automiatic fundry. It has intelligent temperature control, cause less burning loss,less slag,save raw material; Compared with the IGBT furnace, this KGPS furnaces can be debugged easily under video guidance, and it have lower requirement about working environment, being not easy to get trouble. 
More customized function: hydraulic tilting,leaking-alarm, dual-furnaces melting system, automatic production line.

Main parameters of 500kg furnace 
 

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	0.5	iron steel liquid
	Max capacity	t	0.6	iron steel liquid
	Working temperature	ºC	1550	It is enought for melting most iron steel
	Highest temperature	ºC	1800	for special iron and steel alloy, such as ferrochrome, titanium steel
Transformer	Transformer capacity	KVA	400
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	350	6 pulse, three-phase
	Rated input current	A	560
	Rated input voltage	V	380
	DC current	A	560
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate	T/h	0.5	The melting rate is influence by charging.
	Power consumption	KW.h/T	≤650
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<

 

Whole model list

Model(furnace capacity)	Input power(50/60HZ)					Output power
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.05T	50	380	80	6	65, 3phase	500	100	750	1-2.5
GW-0.1T	100	380	160	6	120, 3phase	500	200	750	1-2.5
GW-0.15T	160	380	256	6	200, 3phase	500	320	750	1-2.5
GW-0.25T	200	380	320	6	250, 3phase	500	400	750	1-2.5
GW--0.35T	250	380	400	6	315, 3phase	500	500	750	0.5-1
GW--0.5T	350	380	560	6	400, 3phase	500	700	750	0.5-1
GW--0.75T	500	380	800	6	630, 3pahse	500	1000	750	0.5-1
GW--1T	750	380	1200	6	800, 3phase	500	1500	750	0.5-1
GW--1.5T	1000	380	1600	6	1250, 3pahse	500	2000	750	0.5-1
GW--2T	1400	750	1080	6	1600, 3phase	990	1410	1500	0.5-1
		750	540*2	12	1600, 2*3pahse	990	710*2	1500
GW--3T	2000	750	770*2	12	2500, 2*3pahse	990	1010*2	1500	0.5-1
GW--5T	3000	950	912*2	12	3150, 2*3pahse	1254	1200*2	1900	0.5-1
GW--10T	5000	1000	1443*2	12	6300, 2*3pahse	1320	1890*2	1900	0.3-0.5
GW--15T	10000	1000	1443*4	24	12500, 4*3phase	1320	1890*4	2500	0.3-0.5
GW--20T	12000	1000	1732*4	24	12500, 4*3phase	1320	2270*4	2500	0.3-0.5
GW--30T	15000	1000	2165*4	24	16000, 4*3phase	1320	2840*4	2500	0.3-0.5
Remark: Furaces can be customized according to your power specification, please contact us for further advice.

Power supply cabinet

The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation of equipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.

 

 

Multiple safety protection:
Main circuit short circuit protection; Primary loop phase protection  
Grid high voltage protection; High water temperature protection  
Low water pressure protection; Low water flow protection; Low voltage power grid protection   
Thyristor over-voltage protection; Thyristor over-current protection
Inverter thyristor current rate of climb high protection;  
Inverter thyristor converter time insufficient protection;
Inverter thyristor shut off in the opposite direction voltage time insufficient protection.

scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.

 

 

Packing list

Item	equipment	Specification	Amount
1	Aluminum shell furnace	-	1 set
2	power supply cabinet	-	1 set
3	capacitor	-	1 set
4	water cooling cables	-	2 pieces
5	crucible/crucible mold	-	1 piece
6	tilting control device	-	1 set
7	reducer	-	1 set
More other machine can be customized according to your need, please feel free to contact us

Engineer's suggestion: Choose one power supply with dual furances

When you want to melt another furnace , just need to connect the water-cooled cable to another furnace to continue production.
Situation1 : When you want to melt 2 kinds of metal
Situation 2: When changing linning material or repairing furnace.

Technical Support

 

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

Foshan Hengyang Furnace Manufacturing Co., Ltd

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.