| Customized: | Customized |
|---|---|
| Condition: | New |
| Power Source: | Electric |
| Automatic Grade: | Semi-Automatic |
| Type: | Iron Making Furnace |
| Certification: | ISO, CE |
| Customization: |
|---|
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Audited Supplier Usage: Iron Melting Induction Furnace Mainly used in melting iron, cast iron, grey iron, is with high melting efficiency, good electricity saving effect, good metal component uniformity, less burning loss, speedy temperature rise, easy control of temperature, is suitable to all kinds of metal melting.
Characters and Advantages:
1) Constant power output, speedy melting, good electricity saving efficiency.
2) Zero-voltage sweep-frequency style start, adapts to requirement of frequently start.
3) Comprehensive protection functions, such as overcurrency protection, overvoltage protection, current-limiting protection, voltage-limiting, water-break protection, and default protection, equipment runs reliably under premise of melting speed guarantee.
4) Easy to operate, suitable for all casting process.
5) Aluminum Shell, lower in purchase cost.
Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
| Capacity | Rated power | Output Frequency | Cast steel melting (1650ºC) | Cast copper melting(1350ºC) | ||
| (t/h) | (Kw) | KHZ | Melting | Power consumption | Melting | Power consumption |
| Rate(t/h) | (kw.h/t) | Rate(t/h) | (kw.h/t) | |||
| 0.1 | 100 | 2.5 | 0.1 | 800 | 0.1 | 490 |
| 0.15 | 160 | 2.5 | 0.15 | 750 | 0.15 | 480 |
| 0.35 | 250 | 2.5 | 0.35 | 700 | 0.35 | 460 |
| 0.5 | 350 | 1 | 0.5 | 650 | 0.5 | 450 |
| 0.75 | 500 | 1 | 0.75 | 630 | 0.75 | 440 |
| 1 | 750 | 1 | 1 | 600 | 1 | 430 |
| 1.5 | 1000 | 1 | 1.5 | 580 | 1.5 | 430 |
| 2 | 1500 | 1 | 2 | 560 | 2 | 430 |
| 3 | 2000 | 1 | 3 | 530 | 3 | 430 |
| 5 | 2500 | 1 | 5 | 520 | 5 | 430 |
| 8 | 5000 | 0.5 | 8 | 520 | 8 | 430 |
| 10 | 5000 | 0.5 | 10 | 520 | 10 | 430 |
| 15 | 8000 | 0.5 | 15 | 520 | 15 | 430 |
| 20 | 10000 | 0.5 | 20 | 520 | 20 | 430 |
| 30 | 15000 | 0.5 | 30 | 520 | 30 | 430 |
| Item | Product Name | Qty |
| 1 | Power Supply Cabinet | 1 |
| 2 | Capacitor Cabinet | 1 |
| 3 | Furnace body | 1 |
| 4 | Reduction Gear | 1 |
| 5 | Crucible Mold | 2 |
| 6 | Water Cooling Cable | 2 |
| 7 | Titling Control Box | 1 |
| 8 | Water Cooling System(Optional) | 1 |
| 9 | Instruction manual | 1 |
Product Details:
Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
Spare part 3:Induction coils
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
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