Iron Smelting Machine with 200kg Capacity

• Warranty: 1 Year at Least
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Model NO.: GW-200KG
• Type: Special Casting
• Melting Material: Iron
• Furnace Capacity: 200kg
• Cooling Way: Water Cooling
• Delivery Time: 20 Days
• Installation Guiding: Yes
• Contruction Drawing: Yes
• Associate Product: Cooling Tower, Refractory Cement, Crucible
• Transport Package: International Export Packing Standard
• Specification: CE, ISO, SGS
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 45sets/Quarter

Product Description

Application

This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.

How the furnace working? The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Iron will be put in the crucible built with refractory materials. The metal is put in the crucible. After the AC power is turned on, an alternating magnetic field is generated in the induction coil. Being cut by the magnetic line of force , the metal material generates an induced electromotive force, and it creates a induced eddy current to heat and melt iron.

 

Aluminum  shell furnace features

1. Long working life.  Furnace is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to use for a long time.                                                                          
2. Safety.   The actual capacity of the furnace is greater than the rated capacity,  and the furnace is designed in a  good safety factor. So the furnace is stronger, can work smoothly when  the maximum load.                                                                                                                              
3. Tilting convinenently .   the furnace body is easy to turn over for pouring metal, and you could pouring metal through electric control or manual control.The tilt angle is 95 degrees at vertical.
                                      
4. Good quality reducer. RZS type reducer is a special reducer, mainly used for induction furnace. The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise.                                                                                                                                   
5. Good quality induction coil. Made of high-quality TUI oxygen-free copper of medium-alloy copper. The coil joint is made of high-silver welding, with high electrical conductivity and loss. Small, ensuring the best inter-turn insulation material, high insulation and high electrothermal efficiency.

   
   

   detail 1-aluminum shell

   ----aluminum and magnesium alloy material

   
   

   Aluminum shell is consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod.

   detail 1-induction coil

     ---≥99.95% purity electrolytic copper 

   1. Made of original TUI oxygen-free copper from ZHONGLVLUOTON;

   2. Scientific and rational design, according to electromagnetic theory.

   3. High-silver welding, with high electrical conductivity and less loss. 

   4. The best inter-turn insulation material, high insulation and high electrothermal efficiency.

   
   

Power supply cabinet's features:

High quality components: Power supply cabinet is assembled by many electric components, and its quality can be influence by even a small spare parts.  Our factory ues brand-name chinese spare parts to achieve steady quality. For example the thyristor is from TECHSEM, the Circuit Breaker is from CHINT , the capacitor is from Xinanjiang Power Capacitor Co.,Ltd and Shangyu Power Capacitor Co., Ltd.
Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

scientify design: We pay attention to the practicality. The latested power supply cabinet have been the Five-gereration. They have been designed to be more easy to operate and more convenient to mainte.
 

 

Main parameters for 200kg furnace 

Furnace body	Type	set	1	GW-0.2T aluminium shell furace
	Rated capacity	t	0.2
	working temperature	ºC	1500	The furnace inside temperatuer when worked in rated power for 1 hour
	Highest temperature	ºC	1800	The highest temperature that most crucible and lining material can beared
	Reducter	set	1	metal liquid is poured by control reduer gear.
	Crucible	piece	1	iron crucible or graphite crucible
Rectifier transformer	Transformer capacity	KVA	250	Additional optional product.
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three phase
IF power supply	Type	set	1	KGPS-160kw power supply
	Rated power	KW	160	6 pulse, three phase
	Rated input voltage	V	380
	Rated input current	A	256
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.5-1
	Power factor		0.9
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1500ºC)	T/h	0.2	The melting rate is influence by charging.
	Power consumption(to 1500ºC)	KW.h/T	<630	When melting iron. When using KGCL power supply, it can reduce to 550kw.h/T.
Water cooling system	Cooling tower	set	1	Additional optional product. Two kinds of cooling tower for choosing.
	Water circulation flow	T/h	15
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<
Water cooling cables	Water cooling cables	set	1	To connect furnace body, power supply, and capacitor.
Notice: The power comsumption is varised from different capacity and metal. It can be also influenced by the metal's shape and worker's operation.

 

 

Main Models And Technical Parameters

Equipment Type (Furnace capacity)	Power input (three-phase four-wire 50/60HZ)				Power Output				Melting time   (Minutes)	Electricity consumption per ton of material (KW)
	Equipment power (kw)	Incoming line voltage (V)	Into the line current (A)	Matching transformer	DC current (A)	DC voltage (V)	IF voltage (V)	IF frequency (Khz)		Steel	Copper	Aluminum
GW--0.05T	50	380	80	65	100	500	750	1	20-40	730	510	650
GW--0.1T	100	380	160	120	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	250	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	620	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	750	380	1200	800	1600	500	750	0.7	40-50	600	460	550
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	770	1250	1010	990	1480
GW--2T	1400	750	1080	1600	1414	990	1480	0.5	45-60	590	440	530
		750	540	1600	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	6300	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.


4) Installation & debugging & worker training
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

5) other related equipment for your casting project, such as aluminum ingot maker, mould for mill balls, continous casting machine, ect.

 

Why Choose us?

1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;
Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;

2.Configure automatic circuit breaker, with a reliable protection
  Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator.
  Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.
However, our equipments carry good protective function even without switch board prepared by the users.

3.One of the largest enterprises in the industry in Guangdong 
We are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago.