• Aluminum Tilting Induction Melting Furnace
  • Aluminum Tilting Induction Melting Furnace
  • Aluminum Tilting Induction Melting Furnace
  • Aluminum Tilting Induction Melting Furnace
  • Aluminum Tilting Induction Melting Furnace
  • Aluminum Tilting Induction Melting Furnace

Aluminum Tilting Induction Melting Furnace

Customized: Customized
Condition: New
Power Source: Electric
Automatic Grade: Automatic
Type: Metal Melting Furnace
Certification: ISO, CE
Customization:

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Basic Info.

Model NO.
KGPS-GW Series Melting Furnace
Furnace Body
Aluminum Shell
Power Supply Cabinet
Kgps Power Supply
Capacity Range
50-5000kg
Melting Rate
30-60minutes
Furnace Temperature
0-1800 Degrees
Cooling Way
Water Cooling
Delivery Time
15-30 Days
Warranty
1 Year at Least
Temperature Control
Yes
After-Sale Office Oversea
Yes
Energy Saving
Yes
Low Pollution
Yes
Installation Guiding
Yes
Contruction Drawing
Yes
Maintenance Service
Yes
Transport Package
Standard Export Packing.
Specification
CE, ISO, SGS
Trademark
Hengyang
Origin
China
HS Code
8514200090
Production Capacity
1000 Sets/Month

Product Description

Application of Induction furnace:
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
Aluminum Tilting Induction Melting Furnace



Main Models And Technical parameters:
Furnace Capacity  Rating Power Input Voltage Input Phase Input Current Assorted Transformer Output Voltage  Output Frequency Melting Time Volume Weight
GW-0.05T 50KW 380V 3 80A 60KVA 750V 2.5KHZ 20-60Min 1.2 m³ 350KG
GW-0.1T 100KW 380V 3 160A 120KVA 750V 1KHZ 20-60Min 6 m³ 1500KG
GW-0.15T 100KW 380V 3 160A 120KVA 750V 1KHZ 30-70Min 6.5m³ 1600KG
GW-0.2T 120KW 380V 3 192A 150KVA 750V 1KHZ 30-70Min 7.5m³ 1700KG
GW-0.3T 130KW 380V 3 208A 150KVA 750V 1KHZ 30-70Min 8.5m³ 1800KG
GW-0.4T 250KW 380V 3 400A 315KVA 750V 1KHZ 30-70Min 9.5m³ 2300KG
GW-0.6T 350KW 380V 3 560A 400KVA 750V 1KHZ 40-80Min 11m³ 2500KG
GW-0.75T 450KW 380V 3 720A 500KVA 750V 1KHZ 40-80Min 12m³ 3800KG
GW-1T 600KW 380V 380V-2 3/6 960A 480A 600KVA 800KVA 750V 1300V 0.8KHZ 50-90Min 13m³ 4500KG
GW-1.25T 800KW 380V 380V-2 3/6 1280A 640A 800KVA 1250KVA 750V 1300V 0.8KHZ 50-90Min 14m³ 5000KG
GW-1.5T 1000KW 380V 380V-2 3/6 1600A 800A 1250KVA 1500KVA 750V 1300V 0.8KHZ 50-90Min 15m³ 5500KG
GW-2T 1250KW 660V 380V-2 3/6 1120A 1000A 1500KVA 1800KVA 1300V 1300V 50-90Min 17m³ 6000KG
GW-3T 1500KW 660V 380V-2 3/6 1350A 1200A 1800KVA 2000KVA 1300V 1300V 60-100Min 20m³ 7000KG
GW-5T 2500KW 1000V 660V-2 3/6 2000A 1120A 3000KVA 3500KVA 1300V 1300V 60-100Min 23m³ 8500KG

Features:
Saving Features


As the heating temperature fast, so very little oxidation, oxidation frequency heating forging burning only 0.5%, gas furnace heating oxidation loss of 2%, 3% of coal-fired furnace, intermediate frequency heating technology and materials, each ton forgings and burning stove saves at least compared to 20-50 kg of steel materials. Its material utilization up to 95%. Since the heating uniform heating, the temperature difference between the minimum core table, so in terms of forging also greatly increases the life of forging dies, forging surface roughness is less than 50um saving technology, frequency heating oil heating proportion of 31.5% ~ 54.3% energy saving, gas heating energy than 5% to 40%. Good heating quality, reduce scrap 1.5%, increase productivity by 10% to 30%, extend tool life by 10% to 15%. 

Environmental Features

Working environment is superior, to improve the working environment of workers and the company's image, no pollution, low energyInduction furnace and stove,, workers will no longer be compared to the hot sun baked and smoked coal stove, but can reach the targets environmental protection departments, while the external image of the company and establish a future with the forging industry trends.
Aluminum Tilting Induction Melting Furnace

Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Aluminum Tilting Induction Melting Furnace


After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

Aluminum Tilting Induction Melting Furnace
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
Aluminum Tilting Induction Melting Furnace


FAQ:

Q1: Our workers are not professional on the induction furnaces, how can we solve that?
A1:Don't worry, when the induction furnaces arrive at the clients' plant, our engineer will go and assist in installation, commission, and training until the workers can operate by themselves.
Q2:Which kind of power supply do you supply? Electricity or gas?
A2:The power supply we provide is electricity.
Q3:What about your package? If damages happen, how do you solve?
A3:We take container loading, wire fixing. If damages occur, we will send the spare parts for you.
Q4: Is it all right to make customer's own brand name?
A4: Sure, with your authorization of brand. We accept OEM service.
 Q5: How do you control the quality? 
A5: We have QC team comply with TQM to ensure the quality. Each step is in compliance to the standards. At the same time, we will take photos and shoot video for you if you need.
 Q6: How long is your delivery time?
A6: Generally it is 7-14 days if the parts are in stock. or it is 30-45 days if the parts are not in stock, it is according to quantity.
Aluminum Tilting Induction Melting Furnace

 

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Gold Member Since 2012

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Manufacturer/Factory
Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000