Air Pollution Controled Steel Shell Induction Electric Furnace with Dust Collector

• Customization: Available
• Control Type: PLC
• Customized: Customized
• Model NO.: GW-1.5T
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Type: Sand Casting
• Furnace Structure: Steel Shell
• Rated Capacity: 1.5 Ton
• Max Capacity: 1.8 Ton
• Melting Time: 50-60 Minutes
• Rated Power: 1000kw
• Input Voltage: 750V
• Input Current: 1019A
• Input Frequency: 50Hz
• If Frequency: 0.8kHz
• Pouring Way: by Hydraulic
• Transport Package: International Export Packing Standard
• Specification: 1.5T
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 200sets/Month

Product Description

Bief Introduction:

The basic structure of steel shell furnace: Two cylinder with thick wall seamless rectangular steel tube is welded into one structure,so it is more safer, more firm, more durable, and in high efficiency. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.

Details display:

1. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.

2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.

 

3. Magnetic yoke.     The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.       
      
4.Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.                                                                                                                                       

 

Hydraulic station and tilting control device for steel shell furnace:

Technical parameters
 

Model		GW-1.5T-1000kw
for melting iron (1500 ºC)
Rated capacity	T	1.5	Power consumption
Max capacity	T	1.8	(kw.h/t)
rated power	KW	1000	490
Input frequency	Hz	50
IF frequency	KHz	0.8	480
Input voltage	V	380	460
IF voltage	V	750V	450
Input current	A	1519	440
Phase		6	430
Temperature	ºC	1500	430
Melting time	Minutes	50-60	430
transormer capacity	KVA	1250	430
electricity consumption	KWH/T	590	430
Water consumption	T/h	50	430

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

 

Company introduction

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.