1t Induction Smelter

• Melting Material: Steel Alloy, Copper, Aluminum, Iron
• Transport Package: International Export Packing Standard
• Specification: CE, ISO, SGS
• Trademark: Hengyang
• Origin: China
• Model NO.: GW-HY140
• HS Code: 8514200090
• Production Capacity: 86sets/Month

Product Description

Product Description
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.



Advantage:

1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.

2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .

3. Simple operation and reliable operation.

4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.


Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

Product Deatils:
Spare part 1:Thyristor 
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
 
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
 
Spare part 3:Induction coils 
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
 

Furnace Capacity	Rating Power	Input Voltage	Input Phase	Input Current	Assorted Transformer	Output Voltage	Output Frequency	Melting Time	Volume	Weight
10-50KG	50KW	380V	3	80A	60KVA	750V	2.5KHZ	20-60Min	1.2 m³	350KG
100KG	100KW	380V	3	160A	120KVA	750V	1KHZ	20-60Min	6 m³	1500KG
150KG	100KW	380V	3	160A	120KVA	750V	1KHZ	30-70Min	6.5m³	1600KG
200KG	120KW	380V	3	192A	150KVA	750V	1KHZ	30-70Min	7.5m³	1700KG
300KG	130KW	380V	3	208A	150KVA	750V	1KHZ	30-70Min	8.5m³	1800KG
500KG	250KW	380V	3	400A	315KVA	750V	1KHZ	30-70Min	9.5m³	2300KG
600KG	350KW	380V	3	560A	400KVA	750V	1KHZ	40-80Min	11m³	2500KG
750KG	450KW	380V	3	720A	500KVA	750V	1KHZ	40-80Min	12m³	3800KG
1000KG	600KW	380V 380V-2	3/6	960A 480A	600KVA 800KVA	750V 1300V	0.8KHZ	50-90Min	13m³	4500KG
1250KG	800KW	380V 380V-2	3/6	1280A 640A	800KVA 1250KVA	750V 1300V	0.8KHZ	50-90Min	14m³	5000KG
1500KG	1000KW	380V 380V-2	3/6	1600A 800A	1250KVA 1500KVA	750V 1300V	0.8KHZ	50-90Min	15m³	5500KG
2000KG	1250KW	660V 380V-2	3/6	1120A 1000A	1500KVA 1800KVA	1300V	1300V	50-90Min	17m³	6000KG
3000KG	1500KW	660V 380V-2	3/6	1350A 1200A	1800KVA 2000KVA	1300V	1300V	60-100Min	20m³	7000KG
5000KG	2500KW	1000V 660V-2	3/6	2000A 1120A	3000KVA 3500KVA	1300V	1300V	60-100Min	23m³	8500KG

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.

After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;