500kg Medium Frequency Induction Furnace for Melting Iron Scrap

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: GW-0.5T
• Type: IF Furnace
• Usage: Melting Steel
• Fuel: Electric
• Application: Melting Steel
• Furnace Capaicity: 0.5 Ton
• Melting Rate: 0.5ton / Hour
• Rated Power: 350kw
• Rated Voltage: 380V, 3phase
• Rated Frequency: 50Hz
• Working Time: 24 Hours Working
• Working Temperature: 0-1800 Degrees
• Cooling Way: Water Cooling System
• Warranty: 1 Year at Least
• Delivery Time: About 20 Days
• Working Theory: Electromagnetic Induction Melting
• Melting Element: Crucible and Lining
• Heating Elecment: Induction Coil
• After-Sale Service: Brand-Office Oversea
• Transport Package: Export Plywood Box
• Specification: customized
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 500 Sets/Years

Product Description

----500kg Induction furnace----

 

Application:  iron for casting mill balls, rebar, ingot and other casting product.

Melting speed: 45-60minutes per batches

Temperature: 1550 degrees (it is enough for most iron and steel, if you requid higher temperature, please mention)

Furnace features:

1. Electricity fuel, various capacity 0.05T -10T, fast melting speed, 40-60 minutes /pot.

2. Low energy consumption. Induction melting is the most energy-saving melting method among electric melting furnaces.

3. Save raw material. Our furnace cause less burning loss. It can save at least 20-50 kilograms of steel raw materials per ton, compared with the gas, oil or coal-fired furnaces.

4. Reduce unqualified products by 1.5%. The application of a temperature control system can achieve precise temperature control to ensure the quality and capacity.

5. Environmental friendly. During working, there is no harmful gases and bright light created by furnaces, and workers will no longer be roasted and smoked by the coal stove under the scorching sun. It can meet the environmental requirements of govermment.
6. Easy to maintain,safe and stability.

Main parameters of 500kg furnace 

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	0.5	iron steel liquid
	Max capacity	t	0.6	iron steel liquid
	Working temperature	ºC	1550	It is enought for melting most iron steel
	Highest temperature	ºC	1800	for special iron and steel alloy, such as ferrochrome, titanium steel
Transformer	Transformer capacity	KVA	400
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	350	6 pulse, three-phase
	Rated input current	A	560
	Rated input voltage	V	380
	DC current	A	700
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 700ºC)	T/h	0.5	The melting rate is influence by charging.
	Power consumption(to 1600ºC)	KW.h/T	≤650
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<

Aluminum shell induction furnace

Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.

 

1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.

 

2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.
 

3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for induction furnace.The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton. So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.

 

KGPS power supply cabinet 

Advanced Safety Protection: 
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

What make HENGYANG Power Supply Cabinet better than others?

 

1. Serious quality control-original Chinese brand-name electric components-

a. Thyristor :

Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.

 

b. Parallel control circuit board:

HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.

c. Circuit breaker:

The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

d. Capacitor box:

The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from customers.

 

Main Models of Induction Furnace       

Model(furnace capacity)	Input power(50/60HZ)					Output power
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.05T	50	380	80	6	65,3phase	500	100	750	1-2.5
GW-0.1T	100	380	160	6	150,3phase	500	200	750	1-2.5
GW-0.15T	160	380	256	6	200,3phase	500	320	750	1-2.5
GW-0.25T	200	380	320	6	250,3phase	500	400	750	1-2.5
GW--0.35T	250	380	400	6	315, 3phase	500	500	750	0.5-1
GW--0.5T	350	380	560	6	400, 3phase	500	700	750	0.5-1
GW--0.75T	500	380	800	6	630, 3pahse	500	1000	750	0.5-1
GW--1T	750	380	1200	6	1000,3phase	500	1500	750	0.5-1
GW--1.5T	1000	380	1600	6	1250,2*3pahse	500	2000	750	0.5-1
GW--2T	1400	750	1078	6	1600,3phase	990	1414	1500	0.5-1
		380	539	12	1600,2*3pahse	500	1400	750
GW--3T	2000	750	770	12	2500,2*3pahse	990	1010	1500	0.5-1
GW--5T	3000	950	912	12	3150,2*3pahse	1254	1196	1900	0.5-1
GW--10T	5000	1000	1443	12	6300,2*3pahse	1320	1894	1900	0.3-0.5
GW--15T	10000	1000	1443	24	12500,4*3phase	1320	1894	1900	0.3-0.5
GW--20T	12000	1000	1732	24	12500, 4*3phase	1320	2272	1900	0.3-0.5
GW--30T	15000	1000	2165	24	16000, 4*3phase	1320	2841	1900	0.3-0.5

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;


 

Foshan Hengyang Furnace Manufacturing Co., Ltd 

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.