Coreless Intermediate Frequency Electric Induction Furnace for Steel/Iron/Stainless Steel/Copper/Aluminum Alloy Melting /Casting

• Certification: CE, ISO
• Place Style: Horizontal
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Electric
• Model NO.: KGPS-GW Series Melting Furnace
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Furnace Sturcture: Steel Shell
• Melting Capacity: 500kg to 5 Tons
• Melting Material: Iron Copper Steel Aluminum
• Working Time: 24 Hours Continuously
• Working Temperature: 0-1800 Degrees
• Puring Way: Hydraulic Tilting
• Cooling Way: Water Cooling
• Melting Element: Crucible and Lining
• Rated Frequency: 50Hz
• Power Needed: 350kw to 3000kw
• Transformer Capacity: 400kVA to 3150kVA
• Input Voltage: 380V / 750V / 950V
• Transport Package: Customized
• Specification: Customized
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 300 Sets/Per Months

Product Description

Steel shell hydraulic tilting furnace 

Application: It can melt all kind of metal for casting mill balls, rebar, ingot and other casting product.
Melting material:  iron, copper, steel, aluminum, brass, zinc, lead ect.
Melting rate:1 ton furnace can melt at least 1 ton per hour and temperatures of 1650°C being achieved.

2) hydraulic station and tilting device 

 

Technical parameters of 0.75T furnace

Equipment design: Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
Drawings delivery:Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	0.75	Iron/steel liquid
	Max capacity	t	0.9	Iron/steel liquid
	Working temperature	ºC	1550	It is enough for most iron and steel
	Highest temperature	ºC	1800	Temperatre can be higher for melting titanium steel and ferrochrome
Transformer	Transformer capacity	KVA	630
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	500	6 pulse, three-phase
	Rated input current	A	800
	Rated input voltage	V	380
	DC current	A	1000
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1500ºC)	T/h	0.75	The melting rate is influence by charging.
	Power consumption(to 1500ºC)	KW.h/T	≤630
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<
Furnaces can be customized according to your raw material and melting speed, please contact us for professional advice.

Steel Furnace Features

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.Hydraulic station and tilting control device
   1. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
   2. Energy saving.     The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.              
   3. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.                                          
   4. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.                                                                                                                                       
   5. Furnace cover & Dust collector.     Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.                             

 

Optional functions: 

1. Fume ring & fume hood.  Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.                                       
2. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
3. Push-out lining system to rechange the lining with a automatic and more efficient way.   
4. Load cells to determine the mass of the metal.
    

More equipment catalogue

1. Produts for furnaces	Other support Equipment
   a. aluminum shell furnaces b. heating furnaces  c. cooling tower d. transformer e. linning material  f. crucibles g. ladles h. more spare parts	a. generator  b. automatic feeding car c. automatic batching machine d. dust removal system e. continuous casting machine  f. rolling mill

   

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

Factory Visting

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.
 

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc. 

FAQ

Q1: Do you have after-sales office abroad?

A1: Yes, we have factory in Egypt, and brand office in Zimbabwe, and Russian.

Q2: What include in one set of furnace?
A2: 7 items totally. It include power supply cabinet, capacitor, furnace body, hydrualic tilting station, titling device, cooled cables, and crucible.

 

Q3: How long is your delivery time?
A4: It is 7-14 days if there are furnaces in stock.

If there are not furnace in stock, it depends on your quantity and model. 2ton steel shell furnace usually need 40 days.