Water-Cooled Reactor of If Induction Melting Furnace

• Certification: CE, ISO
• Customized: Customized
• Range of Applications: Industrial
• Model NO.: 6 pulses or 12 pulses
• Type: Thermocouple
• Transport Package: Carton or Wooden Case
• Specification: Customized
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 500 Sets/Years

Product Description

Water-cooled Reactor of IF Induction Melting Furnace

 

1.Introduction

The intermediate frequency induction furnace water-cooled reactor is the main component of the intermediate frequency furnace specially designed and manufactured by Foshan Hengyang  Furnace Manufacturing Co., Ltd. It is also the key component of filtering and smoothing on the intermediate frequency furnace.The water-cooled smoothing reactor is used in the rectification circuit of the intermediate frequency power supply to suppress the ripple and pulsation components after rectification to keep the rectified current continuous, improve the output DC waveform, ensure the normal operation of the DC equipment, and improve the input power factor.

2.Made of

It is composed of silicon steel sheet, reactor coil, etc.

a. The reactor is a single-phase structure, all of which are iron core type.
b. The iron core is made of high-quality and low-loss 35-230 cold-rolled silicon steel sheet, and the pillar is divided into uniform small sections by multiple air gaps. No change occurs during operation without sound.
c. The coil is made of high-quality T2 rectangular copper tube and runs in water cooling mode, which has better heat dissipation effect.
d. After the coil of the reactor is completed, it goes through the process of pre-baking→vacuum dipping→heat-baking curing. The use of H-class diffuse paint makes the coil of the reactor have a very high heat resistance level, which can ensure that the reactor can operate safely without noise at high temperatures.
e. The core part of the reactor is made of 304L stainless steel without basic material, which ensures that the reactor has a lower temperature rise.
f. The exposed parts are treated with anti-corrosion treatment, and the lead-out terminals are made of tinned copper bars.

3.Applied to
It is mainly used for intermediate frequency smelting, heating, diathermy, bending and local, modulation heating, rolling heating and anti-corrosion matching of pipeline heating.

4.Need to be used under following conditions

a. The altitude does not exceed 1000 meters.
b. The operating ambient temperature is -5ºC~+40ºC, and the relative humidity does not exceed 90%.
c. There is no harmful gas around, no flammable and explosive materials.
d. There is no gas and conductive dust enough to corrode metal and destroy insulation. No severe vibrations and bumps.
e. Indoor use.

5. Water requirements for cooling based on the following conditions

a.The total solid content does not exceed 250mg/L.
b. The temperature is: the highest +35ºC, the lowest +5ºC.
c. The hardness is not more than 10 degrees (each degree is 10 mgL calcium chloride in 1L water).
d. The pH value is in the range of 6~9.
e. Water inlet pressure 200~300KPa.

6.Performance parameters

a. It can be used for rectification systems of various voltage levels below 1000V
b. The rated insulation level is 3kV/min,
c The temperature rise limit of each part of the reactor: the money core does not exceed 85K, and the electric coil temperature rise does not exceed 95K
d. The reactor noise is not more than 45dB.
e. The reactor can run for a long time under the rated DC current and pulsating component.
f. Temperature resistance class H (180ºC) or higher.
 

Sucessful Cases

    Most of our customers are new in metal casting industry. They make Ingots, steel rebar, iron powder, auto parts, bronze statues, iron pots or manhole covers, etc.
    Most of our customers are from Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.

Melting furance packing list

Item	equipment	Specification	Amount
1	steel shell furnace/aluminum shell furnace :	-	1 set
2	power supply cabinet	-	1 set
3	capacitor	-	1 set
4	Water cooled flat wave reactor	-	1 set
4	Circuit breaker	-	1 piece
4	water cooling cables	-	2 pieces
5	crucible/crucible mold	-	1 piece
6	tilting control device	-	1 set
7	hydraulic station/reducer system	-	1 set
More other machine can be customized according to your need, please feel free to contact us

 

Equipment Type (Furnace capacity)	Power input (three-phase four-wire 50/60HZ)				Power Output				Melting time   (Minutes)	Electricity consumption per ton of material (KW)
	Equipment power (kw)	Incoming line voltage (V)	Into the line current (A)	Matching transformer	DC current (A)	DC voltage (V)	IF voltage (V)	IF frequency (Khz)		Steel	Copper	Aluminum
GW--0.05T	50	380	80	50	100	500	750	1	20-40	750	510	650
GW--0.1T	100	380	160	100	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	200	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	800	380	1280	1000	1600	500	750	0.7	40-50	620	460	550
		750	656	1000	808	990	1480
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	820	1250	1010	990	1480
GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
		750	574	1800	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc).

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;