50kg 50kw Induction Smelter for Smelting Iron

• After-sales Service: Installation Guiding
• Warranty: 1 Year
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Semi-Automatic
• Model NO.: GW-50KG
• Certification: CE, ISO9001
• Type: Sand Casting
• Application: Melting Iron
• Melting Rate: 50kg Iron /Hour
• Rated Power: 50kw
• Input Voltage: 380V, 3phase
• Input Current: 80A
• Input Frequency: 50Hz/60Hz
• Cooling Way: Water Cooling System
• Associate Produts: Cooling Tower, Lining Material, Crucible
• Delivery Time: 15-20 Days
• Installation Guiding: Yes
• Maintenance Service: Yes
• Office Oversea: Yes
• Contruction Drawing: Yes
• Hot-Sale Countries: South Africa, Bangladesh
• Transport Package: International Export Packing Standard
• Specification: 1000*800*700mm
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 200sets/Month

Product Description

50kg 50kw Iron smelter 

Introduction:

Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.

Furnace Features: 
a. High productivity. As heating fast, the material utilization of induction furnace up to 95-99%. Its oxidation loss is less than0.5%.

b. Lost maintenance coat. Compared with IGBT furnace, the furnace works stably with KGPS melting control system, not easy to get trouble. 

c. Environmental-friendly. Workers have better working environment, and it improve company's image.  Being no pollution, low energy , company can reach the targets environmental protection departments and establish a future with the forging industry trends.


Delivery details
 

Type/model	KGPS-GW-0.05T-50KW
Application	melting all metals( gold , iron, brass, aluminum, copper ,steel, etc.)
One set equipment	KGPS power supply cabinet-1 set
	Furnace body-1 set,
	capacitor-1 set
	crucible mold-1 piece
	water cooling cables-2 pieces
	Instruction manual & drawing-2
Optional associate product	cooling tower, lining material, etc.
Quality standard	EC, ISO9001
Manufacturer	Foshan Hengyang Furnace Manufacturing Co., Ltd
Address	No.5, Street 2, Xinlian industrial zone, Lishui town, Nanhai district, Foshan city, Guangdong province, China
Brand	Hengyang
Delivery time	15-20 days(if no one in stock)
Warranty	1 year
After-sale service	Field installation, commissioning, and training-Yes Field maintenance and repaire service-Yes  Technical document support( drawing, maintenance manual etc.)-Yes Video technical support-Yes  Online support-Yes
More ...	If you look for turkey project, or wholeline product line support, please contact us for further information

 

Main Models 

Equipment Type	Power input				Power Output				Melting time	Electricity consumption  per ton of material (KW)
(Furnace capacity)	(three-phase four-wire 50/60HZ)								(Minutes)
	Equipment power	Incoming  line voltage	Into the  line current	Matching  transformer	DC current	DC voltage	IF voltage	IF frequency		Steel	Copper	Aluminum
	(kw)	(V)	(A)		(A)	(V)	(V)	(Khz)
GW--0.05T	50	380	80	50	100	500	750	1	20-40	750	510	650
GW--0.1T	100	380	160	100	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	200	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	800	380	1280	1000	1600	500	750	0.7	40-50	620	460	550
		750	656	1000	808	990	1480
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	820	1250	1010	990	1480
GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
		750	574	1800	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400

Technical points

1) power supply cabinet 

Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

 

What make HENGYANG Power Supply Cabinet better than others?

1. Serious quality control-original Chinese brand-name electric components

a. Thyristor :

Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.

b. Parallel control circuit board:

HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.

 

c. Circuit breaker:

The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

d. Capacitor box:

The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from users.



Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;