Application
This steel shell furnace can bear 1800 degrees. It can melt most metal, such as Iron,steel, copper, aluminum,brass, bronze,gold, etc. It is Suitable for big capacity of more than 0.5ton per hour, wildly used in big foundry and fully-automiatic fundry.
Steel shell furnace
- Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
- Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
- Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
- Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
- Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
Advanced technical performance: Power factor above 0.95, Small harmonics do not require reactive power compensation equipment, two furnaces can work together at the same time, making full use of time to increase production. One set of equipment is equivalent to two sets of equipment. 15% energy saving compared to the same capacity general electric furnace.
It can achieve that one power supply cabinet for two furnaces.Transformer utilization rate is high.
The two furnaces can cast simultaneously and also can supply continuously metal liquid for casting.
Arbitrary power allocation, starting rate of 100%
Main parameters
| Furnace body |
Type |
set |
1 |
GW-0.5T steel shell furace |
| Rated capacity |
t |
0.5 |
|
| working temperature |
ºC |
1500 |
The furnace inside temperatuer when worked in rated power for 1 hour |
| Highest temperature |
ºC |
1800 |
The highest temperature that most crucible and lining material can beared |
| hydraulic station |
set |
1 |
metal liquid is poured by control reduer gear. |
| Crucible |
piece |
1 |
iron crucible or graphite crucible |
| Rectifier transformer |
Transformer capacity |
KVA |
400 |
Additional optional product. |
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
540 |
6 pulse, three phase |
| IF power supply |
Type |
set |
1 |
KGCL-350kw power supply |
| Rated power |
KW |
350 |
6 pulse, three phase |
| Rated input voltage |
V |
380 |
|
| Rated input current |
A |
560 |
|
| IF voltage |
V |
750 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
KHz |
0.5-1 |
|
| Power factor |
|
above 0.95 |
|
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate(to 1500ºC) |
T/h |
0.5 |
The melting rate is influence by charging. |
| Power consumption(to 1500ºC) |
KW.h/T |
<550 |
When using KGCL power supply |
| Water cooling system |
Cooling tower |
set |
1 |
Additional optional product. Two kinds of cooling tower for choosing. |
| Water circulation flow |
T/h |
35 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
| Water cooling cables |
Water cooling cables |
set |
1 |
To connect furnace body, power supply, and capacitor. |
| Notice: The power comsumption is varised from different capacity and metal. It can be also influenced by the metal's shape and worker's operation. |
Whole medel list
| Model(furnace capacity) |
Input power(50/60HZ) |
Output power |
| Rated power |
Input voltage |
Input current |
Furnace phase |
Transformer capacity |
DC voltage |
DC current |
IF voltage |
IF frequency (KHZ) |
| (KW) |
(V) |
(A) |
(KVA) |
(V) |
(A) |
(V) |
| GW-0.05T |
50 |
380 |
80 |
6 |
65, 3phase |
500 |
100 |
750 |
1-2.5 |
| GW-0.1T |
100 |
380 |
160 |
6 |
120, 3phase |
500 |
200 |
750 |
1-2.5 |
| GW-0.15T |
160 |
380 |
256 |
6 |
200, 3phase |
500 |
320 |
750 |
1-2.5 |
| GW-0.25T |
200 |
380 |
320 |
6 |
250, 3phase |
500 |
400 |
750 |
1-2.5 |
| GW--0.35T |
250 |
380 |
400 |
6 |
315, 3phase |
500 |
500 |
750 |
0.5-1 |
| GW--0.5T |
350 |
380 |
560 |
6 |
400, 3phase |
500 |
700 |
750 |
0.5-1 |
| GW--0.75T |
500 |
380 |
800 |
6 |
630, 3pahse |
500 |
1000 |
750 |
0.5-1 |
| GW--1T |
750 |
380 |
1200 |
6 |
800, 3phase |
500 |
1500 |
750 |
0.5-1 |
| GW--1.5T |
1000 |
380 |
1600 |
6 |
1250, 3pahse |
500 |
2000 |
750 |
0.5-1 |
| GW--2T |
1400 |
750 |
1080 |
6 |
1600, 3phase |
990 |
1410 |
1500 |
0.5-1 |
| 750 |
540*2 |
12 |
1600, 2*3pahse |
990 |
710*2 |
1500 |
| GW--3T |
2000 |
750 |
770*2 |
12 |
2500, 2*3pahse |
990 |
1010*2 |
1500 |
0.5-1 |
| GW--5T |
3000 |
950 |
912*2 |
12 |
3150, 2*3pahse |
1254 |
1200*2 |
1900 |
0.5-1 |
| GW--10T |
5000 |
1000 |
1443*2 |
12 |
6300, 2*3pahse |
1320 |
1890*2 |
1900 |
0.3-0.5 |
| GW--15T |
10000 |
1000 |
1443*4 |
24 |
12500, 4*3phase |
1320 |
1890*4 |
2500 |
0.3-0.5 |
| GW--20T |
12000 |
1000 |
1732*4 |
24 |
12500, 4*3phase |
1320 |
2270*4 |
2500 |
0.3-0.5 |
| GW--30T |
15000 |
1000 |
2165*4 |
24 |
16000, 4*3phase |
1320 |
2840*4 |
2500 |
0.3-0.5 |
Remark: Furaces can be customized according to your power specification, please contact us for further advice.
|
Sucessful case
Company profile
Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. The company established in 1999, and we got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.
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