• 5 Ton Induction Furnace for Steel Melting
  • 5 Ton Induction Furnace for Steel Melting
  • 5 Ton Induction Furnace for Steel Melting
  • 5 Ton Induction Furnace for Steel Melting
  • 5 Ton Induction Furnace for Steel Melting
  • 5 Ton Induction Furnace for Steel Melting

5 Ton Induction Furnace for Steel Melting

Customized: Customized
Condition: New
Power Source: Electric
Automatic Grade: Semi-Automatic
Type: in Casting and Melting Industries
Certification: ISO, CE
Customization:

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Manufacturer/Factory

Basic Info.

Model NO.
GW-5T
Use
Melting Metal Furnace
Transport Package
Wood Packing
Specification
GW-HY-series (KGPS)
Trademark
HengYang
Origin
China
HS Code
851420009
Production Capacity
100sets/Per Months

Product Description

Application of Induction furnace
Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.
5 Ton Induction Furnace for Steel Melting
Equipment Type
(Furnace capacity)
Power input
(three-phase four-wire 50/60HZ)
Power Output Melting time
  (Minutes)
Electricity consumption per ton of material (KW)
Equipment power
(kw)
Incoming line voltage
(V)
Into the line current
(A)
Matching transformer DC current
(A)
DC voltage
(V)
IF voltage
(V)
IF frequency
(Khz)
Steel Copper Aluminum
GW--0.05T 50 380 80 50 100 500 750 1 20-40 750 510 650
GW--0.1T 100 380 160 100 200 500 750 1 20-40 700 510 640
GW--0.15T 160 380 256 200 320 500 750 1 20-40 650 500 630
GW--0.25T 200 380 320 250 400 500 750 1 20-45 650 500 610
GW--0.35T 250 380 400 315 500 500 750 1 20-45 650 490 600
GW--0.5T 350 380 560 400 700 500 750 0.8 30-50 630 480 570
GW--0.75T 500 380 800 630 1000 500 750 0.8 40-50 620 470 560
GW--1T 800 380 1280 1000 1600 500 750 0.7 40-50 620 460 550
750 656 1000 808 990 1480
GW--1.5T 1000 380 800 1250 1000 500 750 0.7 40-60 600 450 540
750 820 1250 1010 990 1480
GW--2T 1400 750 1148 1800 1414 990 1480 0.5 45-60 600 440 530
750 574 1800 707 990 1480
GW--3T 2000 750 820 2500 1010 990 1480 0.5 50-70 580 430 520
GW--5T 3000 950 1140 4000 1190 1260 1900 0.3 50-80 570 420 510
GW--10T 6000 950 2280 8000 2380 1260 1900 0.3 50-90 560 410 490
GW--15T 8000 950 1520 10000 1590 1260 1900 0.3 50-90 550 400 480
GW--20T 10000 950 1900 12500 1980 1260 1900 0.25 50-90 530 400 470
GW--30T 15000 950 2850 20000 2980 1260 1900 0.25 50-90 520 400 450

Advantages of induction melting furnace:
1. With strong and durable, beautiful and generous furnace body.Especially for large capacity furnace which need the stronger steel structure .From the point of view of safety dumping has better adopt steel shell furnace.
2. Selenium steel made of magnetic yoke of the magnetic field lines generated by the induction coil has played the role of shielding emission to reduce the magnetic leakage so that it improves the efficiency and energy saving is 5%~8%.
3. The furnace cover reduces heat loss and improves the equipment safety.
5 Ton Induction Furnace for Steel Melting

Special Features:
Automatic constant temperature function:
Values can be preset liquid temperature requirements, one-click startup and attain the goal of automatic constant temperature; Compared with the traditional artificial temperature control, automatic constant temperature function will save time and more sensitive and more accurate, easier to control liquid temperature and oxidation burning loss less, metal components uniform casting product quality is better;

Automatic heating lining function:Heating lining is a relatively complicated and long process of temperature rise curve, to extend the service life of intermediate frequency furnace hearth, reduce production cost, the right build furnace lining technology is very important. The function of automatic lining of innovation, can according to the requirements of the different refractory lining temperature, to preset required by the different stages of heating lining temperature and time; PLC according to the preset time and temperature values, one-click start, automatic matching and stepless regulation of intermediate frequency power, the size of the control of heating speed, prevent lining cracks, and achieve the goal of automatic lining curve. Is to avoid the artificial misoperation and at the same time reduce the labor time and intensity of the workers.

Prevent wear furnace alarm function: prevent alarm system working principle is: wear furnace chamber of a stove or furnace use time to a certain degree, the wall will gradually thinning, the current will vary according to the furnace wall, after the current rate reaches the preset value will make alarm to remind in advance, then automatically cut off the power and predict wear furnace and achieve the goal of safe production in advance.
5 Ton Induction Furnace for Steel Melting

Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
5 Ton Induction Furnace for Steel Melting

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
5 Ton Induction Furnace for Steel Melting

After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;
5 Ton Induction Furnace for Steel Melting 

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Gold Member Since 2012

Suppliers with verified business licenses

Manufacturer/Factory
Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000