Application
This alumininum shell furnace can bear 1800 degrees. It can melt most metal, such as Iron,steel, copper, aluminum,brass, bronze,gold, etc. It is Suitable for small capacity of less than 5ton per hour, wildly used in small foundry and semi-automiatic fundry. It has intelligent temperature control, cause less burning loss,less slag,save raw material; Compared with the IGBT furnace, this KGPS furnaces can be debugged easily under video guidance, and it have lower requirement about working environment, being not easy to get trouble.
More customized function: hydraulic tilting, furnace, leaking-alarm, dual-furnaces melting system, automatic production line.
How the furnace work?
The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Metal material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt the metal material.
Engineer's suggestion: Choose one power supply with dual furances
When you want to melt another furnace , just need to connect the water-cooled cable to another furnace to continue production.
Situation1 : When you want to melt 2 kinds of metal
Situation 2: When changing linning material or repairing furnace.
Main parameters
| Furnace body |
Type |
set |
1 |
GW-1T aluminium shell furace |
| Rated capacity |
t |
0.5 |
|
| working temperature |
ºC |
1500 |
The furnace inside temperatuer when worked in rated power for 1 hour |
| Highest temperature |
ºC |
1800 |
The highest temperature that most crucible and lining material can beared |
| Reducter |
set |
1 |
metal liquid is poured by control reduer gear. |
| Crucible |
piece |
1 |
iron crucible or graphite crucible |
| Rectifier transformer |
Transformer capacity |
KVA |
800 |
Additional optional product. |
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
540 |
6 pulse, three phase |
| IF power supply |
Type |
set |
1 |
KGPS-750kw power supply |
| Rated power |
KW |
750 |
6 pulse, three phase |
| Rated input voltage |
V |
380 |
|
| Rated input current |
A1200 |
|
|
| IF voltage |
V |
750 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
KHz |
0.5-1 |
|
| Power factor |
|
0.9 |
KGCL power supply cabinet is above 0.95 |
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate(to 1500ºC) |
T/h |
1 |
The melting rate is influence by charging. |
| Power consumption(to 1500ºC) |
KW.h/T |
<600 |
When melting iron. When using KGCL power supply, it can reduce to 540kw.h/T. |
| Water cooling system |
Cooling tower |
set |
1 |
Additional optional product. Two kinds of cooling tower for choosing. |
| Water circulation flow |
T/h |
35 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
| Water cooling cables |
Water cooling cables |
set |
1 |
To connect furnace body, power supply, and capacitor. |
Remark: If you want other capacity of furnace, or more detailed quotation, please contact us.
|
Whole models list
| Model(furnace capacity) |
Input power(50/60HZ) |
Output power |
| Rated power |
Input voltage |
Input current |
Furnace phase |
Transformer capacity |
DC voltage |
DC current |
IF voltage |
IF frequency (KHZ) |
| (KW) |
(V) |
(A) |
(KVA) |
(V) |
(A) |
(V) |
| GW-0.05T |
50 |
380 |
80 |
6 |
65, 3phase |
500 |
100 |
750 |
1-2.5 |
| GW-0.1T |
100 |
380 |
160 |
6 |
120, 3phase |
500 |
200 |
750 |
1-2.5 |
| GW-0.15T |
160 |
380 |
256 |
6 |
200, 3phase |
500 |
320 |
750 |
1-2.5 |
| GW-0.25T |
200 |
380 |
320 |
6 |
250, 3phase |
500 |
400 |
750 |
1-2.5 |
| GW--0.35T |
250 |
380 |
400 |
6 |
315, 3phase |
500 |
500 |
750 |
0.5-1 |
| GW--0.5T |
350 |
380 |
560 |
6 |
400, 3phase |
500 |
700 |
750 |
0.5-1 |
| GW--0.75T |
500 |
380 |
800 |
6 |
630, 3pahse |
500 |
1000 |
750 |
0.5-1 |
| GW--1T |
750 |
380 |
1200 |
6 |
800, 3phase |
500 |
1500 |
750 |
0.5-1 |
| GW--1.5T |
1000 |
380 |
1600 |
6 |
1250, 3pahse |
500 |
2000 |
750 |
0.5-1 |
| GW--2T |
1400 |
750 |
1080 |
6 |
1600, 3phase |
990 |
1410 |
1500 |
0.5-1 |
| 750 |
540*2 |
12 |
1600, 2*3pahse |
990 |
710*2 |
1500 |
| GW--3T |
2000 |
750 |
770*2 |
12 |
2500, 2*3pahse |
990 |
1010*2 |
1500 |
0.5-1 |
| GW--5T |
3000 |
950 |
912*2 |
12 |
3150, 2*3pahse |
1254 |
1200*2 |
1900 |
0.5-1 |
| GW--10T |
5000 |
1000 |
1443*2 |
12 |
6300, 2*3pahse |
1320 |
1890*2 |
1900 |
0.3-0.5 |
| GW--15T |
10000 |
1000 |
1443*4 |
24 |
12500, 4*3phase |
1320 |
1890*4 |
2500 |
0.3-0.5 |
| GW--20T |
12000 |
1000 |
1732*4 |
24 |
12500, 4*3phase |
1320 |
2270*4 |
2500 |
0.3-0.5 |
| GW--30T |
15000 |
1000 |
2165*4 |
24 |
16000, 4*3phase |
1320 |
2840*4 |
2500 |
0.3-0.5 |
Remark: Furaces can be customized according to your power specification, please contact us for further advice.
|
Aluminum shell furnace
Aluminium shell furnace's shell is made of high quality aluminum and magnesium alloy; induction coil is made of T2 copper (purity electrolytic copper ≥99.5%); Furnace is tilting by RZS reducer, which can be manual and electric controled.(it can be customized to hydraulic controled)
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.
3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for induction furnace.The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control.
Power supply cabinet
The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation of equipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.
Multiple safety protection:
Main circuit short circuit protection; Primary loop phase protection
Grid high voltage protection; High water temperature protection
Low water pressure protection; Low water flow protection; Low voltage power grid protection
Thyristor over-voltage protection; Thyristor over-current protection
Inverter thyristor current rate of climb high protection;
Inverter thyristor converter time insufficient protection;
Inverter thyristor shut off in the opposite direction voltage time insufficient protection.
Technical Support
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Company profile
Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.
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