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Induction Aluminium Scrap Copper Melting Furnace for Sale
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Equipment Type
Power input
Power Output
Melting time
Electricity consumption
per ton of material (KW)
(Furnace capacity)
(three-phase four-wire 50/60HZ)
(Minutes)
Equipment power
Incoming
line voltage
Into the
line current
Matching
transformer
DC current
DC voltage
IF voltage
IF frequency
Steel
Copper
Aluminum
(kw)
(V)
(A)
(A)
(V)
(V)
(Khz)
GW--0.05T
50
380
80
50
100
500
750
1
20-40
750
510
650
GW--0.1T
100
380
160
100
200
500
750
1
20-40
700
510
640
GW--0.15T
160
380
256
200
320
500
750
1
20-40
650
500
630
GW--0.25T
200
380
320
250
400
500
750
1
20-45
650
500
610
GW--0.35T
250
380
400
315
500
500
750
1
20-45
650
490
600
GW--0.5T
350
380
560
400
700
500
750
0.8
30-50
630
480
570
GW--0.75T
500
380
800
630
1000
500
750
0.8
40-50
620
470
560
GW--1T
800
380
1280
1000
1600
500
750
0.7
40-50
620
460
550
750
656
1000
808
990
1480
GW--1.5T
1000
380
800
1250
1000
500
750
0.7
40-60
600
450
540
750
820
1250
1010
990
1480
GW--2T
1400
750
1148
1800
1414
990
1480
0.5
45-60
600
440
530
750
574
1800
707
990
1480
GW--3T
2000
750
820
2500
1010
990
1480
0.5
50-70
580
430
520
GW--5T
3000
950
1140
4000
1190
1260
1900
0.3
50-80
570
420
510
GW--10T
6000
950
2280
8000
2380
1260
1900
0.3
50-90
560
410
490
GW--15T
8000
950
1520
10000
1590
1260
1900
0.3
50-90
550
400
480
GW--20T
10000
950
1900
12500
1980
1260
1900
0.25
50-90
530
400
470
GW--30T
15000
950
2850
20000
2980
1260
1900
0.25
50-90
520
400
450
Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
Product Details:
Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
Spare part 3:Induction coils
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Supplier responsibility:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel simple troubleshooting methods;
g. Provide equipment specification;