Energy Saving Steel Shell Electric Induction Melting Furnace for Smelting Aluminum/Brass/Bronze/Copper/Iron/Steel

• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Type: Sand Casting
• Model NO.: GW-1T
• Furnace Feacture: Hydraulic Pouring, Air Pollution Control
• Furnace Type: Steel Shell Furnace
• Power Supply Cabinet: Kgps Power Supply
• Furnace Capacity: 1 Ton
• Melting Rate: 1 Ton/Hour
• Rated Power: 750kw
• Transformer Needed: 800kVA
• Rated Voltage: 380V, 3phase
• Input Frequency: 50Hz
• Cooling System: Water Cooling System
• Working Temperature: 0-1800 Degrees
• Associate Products: Cooling Tower, Lining Material, Ladle
• Delivery Time: 30 Days
• Installation Guiding: Yes
• Provide Contruction Drawing: Yes
• Transport Package: Wood Packing
• Specification: 2330*2080*1730mm, 4.5ton
• Trademark: HengYang
• Origin: China
• HS Code: 851420009
• Production Capacity: 150sets/Per Months

Product Description

Steel shell furnace 
 

Hengyang advantages :

Hengyang is a China leading manufacturer of induction furnace, we can supply you with:
1. Good factory price 
2. Several design for choosing
3. Fast delivery, because we have furnaces in stock
4. Reliable after-sale service, because we have brand office oversea
5. Whole line production line, if you just have plan and don't know what equipment you need

 

Delivery details :

Type/model	KGPS-GW-1T-750KW
Application	melting all kinds of metal
One set equipment	steel shell furnace body-1 set,  KGPS power supply cabinet-1 set capacitor-1 set hydraulic station-1 set tilting control device-1 set crucible-1 piece cooling cables-2 pieces
Optional associate product	cooling tower, lining material, transfomer, generator, ladle, etc.
Quality standard	EC, ISO9001
Manufacturer	Foshan Hengyang Furnace Manufacturing Co., Ltd
Address	No.5, Street 2, Xinlian industrial zone, Lishui town, Nanhai district, Foshan city, Guangdong province, China
Brand	Hengyang
Delivery time	30 days
Warranty	3 year
After-sale service	Field installation, commissioning, and training-Yes Field maintenance and repaire service-Yes  Technical document support( drawing, maintenance manual etc.)-Yes Video technical support-Yes  Online support-Yes
More ...	If you look for turkey project, or wholeline product line support, please contact us for further information

 

Main Models for reference:

Standard model	Power input				Power Output				Melting time	Electricity consumption  per ton of material (KW)
(Furnace  capacity)	(three-phase four-wire 50/60HZ)								(Minutes)
	Equipment  power	Incoming  line voltage	Into the  line current	Matching  transformer	DC  current	DC  voltage	IF  voltage	IF  frequency		Steel	Copper	Aluminum
	(kw)	(V)	(A)		(A)	(V)	(V)	(Khz)
GW--0.05T	50	380	80	50	100	500	750	1	20-40	750	510	650
GW--0.1T	100	380	160	100	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	200	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	750	380	1200	1000	1600	500	750	0.7	40-50	620	460	550
		750	656	1000	808	990	1480
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	820	1250	1010	990	1480
GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
		750	574	1800	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

1- Steel shell furnace body

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
3.  Magnetic yoke.  The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.   
4.  Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.     

Optional Feactures:                    

1. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
2. Push-out lining system to rechange the lining with a automatic and more efficient way.   
3. Load cells to determine the mass of the metal.
4. fume hood. Fume hood can absorb dust and exhaust gas generated during melting process through air, to meet the environmental requirements, working with dust removal system, they can reduce the exhausted gas emission.

2- KGPS Power Supply Cabinet 

a. Thyristor : Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.

b. Main control board: ENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.

c. Circuit breaker:

The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

d. Capacitor box:

The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from users.

 

 

4- Technical support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

 

5- Why choose us?

1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;
Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;

2.Configure automatic circuit breaker, with a reliable protection
  Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator.
  Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.
However, our equipments carry good protective function even without switch board prepared by the users.

3.One of the largest enterprises in the industry in Guangdong 
We are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago.