Kgcl 5ton Capacity Ferrous Metal Melting Induction Furnace for Metal Casting

• Customization: Available
• Warranty: 1 Year
• Customized: Customized
• Model NO.: GW-5T
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Type: Steel-Making Equipment
• Certification: ISO, CE
• Furnace Body: Steel Shell
• Melting Rate: 5000kg/H
• Melting Time: 50-60minutes
• Highest Temperature: 1800 Degress
• Pouring Way: Hydraulic Tilting
• Transport Package: Meet International Packing Standard
• Specification: Customized
• Trademark: Heng Yang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 1000sets /Month

Product Description

Application: IF Induction furnace can melt iron, steel, copper, aluminum,bronze, brass, etc. 
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.

 

Steel shell furnace

 

Standard features

1. Open furnace structure. The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
3. Magnetic yoke. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
4. Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.

Optional Feactures:

1. Fume ring & fume hood. Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.
2. Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
3. Push-out lining system to rechange the lining with a automatic and more efficient way.
4. Load cells to determine the mass of the metal.

 

 

Melting furnace list

Item	equipment	Specification	Amount
1	steel shell furnace:	-	1 set
2	power supply cabinet	-	1 set
3	capacitor	-	1 set
4	water cooling cables	-	2 pieces
5	crucible/crucible mold	-	1 piece
6	tilting control device	-	1 set
7	hydraulic station	-	1 set
More other machine can be customized according to your need, please feel free to contact us

KGCL power supply cabinet

Power supply is the most important part of one set of a furnace. The power supply cabinet is consist of many electric components. Our factory's power supply cabinet are made of the best electric components from China. So it work steady, with high effidieny, being energy saving, and not easy to get trouble.

Technical Features

1. The latest KGCL IF induction furnace,Its power factor is always at the highest state (more than 0.95), no higher harmonic, no pollution to the power grid, and have no influence on the reactive power compensation capacitor.

2. Energy saving. Compared with KGPS IF induction furnace, KGCL IF induction furnace can save 20% power consumption, which power consumption when melting iron is about 530khw/h.

3.  One draw two system. KGCL power supply with double output system, in that way, one power supply can work for two furnaces in the same time. Its total power can be arbitrarily distributed to two furnaces through adjusting the power knob ( or the digital operation screen ), so that one furnace can preserve heat while another furnace is melting. In this case, it can continuously provide molten metal to a production line. This no-stop melting way can greatly improve melting efficient and increase your capacity. Saving energy and being more practical, it is widely popular.

1- Advanced Computer Melting Management System
The on site melting system consists of a computer, digital main control board, PLC and etc. The melting process can be control through extended switches in an office. With Ethernet port, USB interface and unique IP address, it can realize data collection, transmission and monitoring of equipment anywhere you are, achieving remote diagnosis and timely troubleshooting.


2- Full Digital on-site smelting control system 
Lots of utomatic functions are available, such as automatic constant temperature, automatic drying, power distribution display, intelligent smelting management, automatic display and storage of fault information, etc.
It can be fully automatic controlled, which consists of PLC programmable controller, HMI or industrial control computer system, industrial control configuration software and various sensors, etc. It can be configured with foundry equipment and operation, and connected with various equipment, including remote display, temperature measuring instrument, thermal analyzer, spectrometer, demand controller and large screen display, etc. It is safer and more convenient to use!


3- Remote console
If the power supply cabinet placed underground,  it make it more convenient to control furnace by remote console. All meters and operation control devices are installed on the operation panel. 
The system state part of the two diagnostic touch screens is exactly the same as the power of the panel made by the host computer, which provides operators with detailed operation information at any time.


4- Fault deteciton display
Furnace is real time detected by the fault detection display. When faults are detected, such as short circuit of load, over-current, over-voltage, insufficient water pressure, high water temperature, and etc, it will be fed back to the control system which will cut off the power automatically, so it can prevent damage in advance. In addition, if there are any trouble of thyristor, compensation capacitor, voltage transformer and other components, it will automatically stop and light up the corresponding indicator.

Welcome to check our factory online by video!

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

Why choose us ?

1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;
Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;

2.Configure automatic circuit breaker, with a reliable protection
  Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator.
  Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.
However, our equipments carry good protective function even without switch board prepared by the users.

3.One of the largest enterprises in the industry in Guangdong 
We are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago.