• Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
  • Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
  • Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
  • Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
  • Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
  • Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

Control Type: PLC
Customized: Customized
Condition: New
Automatic Grade: Semi-Automatic
Certification: CE, ISO9001
Type: Sand Casting
Customization:
Gold Member Since 2012

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Manufacturer/Factory

Basic Info.

Model NO.
GW-1T
Furnace Capacity
1ton
Max Capacity
1.2ton
Furnace Temperature
0-1800 Degrees
Melting Time
45-60 Minutes
Rated Power
750kw
If Frequency
0.8kHz
Input Voltage
380V/3phase
Transformer Capcity
800kVA
Delivery Time
20 Days
Warranty
1 Year
Installation Guiding
Yes
Contruction Drawing
Yes
Machine Video Factory Inspection
Yes
Auxiliary Equipment
Cooling Tower, Refractory Material
Transport Package
Wood Packing
Specification
Customized
Trademark
HengYang
Origin
China
HS Code
851420009
Production Capacity
100sets/Per Months

Product Description

Introduction:
Furnace fuel: electricity
Application: IF induction furnaces are suitable to melt iron, steel, copper, aluminum, brass, etc.
Furnaces supply: 50kg-30,000kg furnace

Advantages of IF induction furnace:
Compared with other gas furnaces and oil furnaces, it is non-polluting and meets environmental protection requirements.
The gas furnace and coal furnace used cast iron crucible, and it will add impurities in metal liquid.Induction furnaces use graphite crucible or silicon crucible, it can make the metal liquid more pure.

Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
 
 
Aluminum shell induction furnace
Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
Melting furnace list
Item equipment   Amount
1 Aluminum shell furnace:   1 set
2 power supply cabinet   1 set
3 capacitor   1 set
4 water cooling cables   2 pieces
5 crucible/crucible mold   1 piece
6 tilting control device   1 set
7 reducer   1 set

More other machine can be customized according to your need, please feel free to contact us
 
 
Main parameters of 1T furnace
KGPS-GW-1T-750KW
  Parameters unite data specification
Furnace body Rated capacity t 1 iron, steel,copper,brass,bronze liquid
Max capacity t 1.2 iron, steel,copper,brass,bronze liquid
Working temperature ºC 1500  
Highest temperature ºC 1800  
Transformer Transformer capacity KVA 800  
Transformer primary voltage KV 10  
Transformer secondary voltage V 540 6 pulse, three-phase
IF power supply Rated power KW 750 6 pulse, three-phase
Rated input current A 1200  
Rated input voltage V 380  
DC current A 1495  
IF voltage V 750  
Startup success rate % 100  
Rated working frequency KHz 0.8 There is 20% fluctuation.
Working noise db ≤75  
Comprehensive parameters Melting rate(to 1500ºC) T/h 1 The melting rate is influence by charging.
Power consumption(to 1500ºC) KW.h/T ≤600 when melting iron
Water cooling system Water circulation flow T/h 35  
Water pressure Mpa 0.25-0.35  
Input temperature ºC 5-35  
Output temperature ºC <55<<>  

Sucessful cases
Most of our customers are new in metal casting industry. Them make Ingots or steel rebar or iron powder or auto parts or bronze statues or iron pots or manhole covers, etc.
We have exported to
most countries in Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

 
Aluminum shell furnace body
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is
made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.

 

3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for
induction furnace.
The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton.
So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

Power supply cabinet
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot
Power supply is the most important part of one set of a furnace. The power supply cabinet is consist of many electric components. Our factory's power supply cabinet are made of the best electric components from China. So it work steady, with high effidieny, being energy saving, and not easy to get trouble.

Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.

Factory Hot-Sale 1ton Metal Melting Furnace for Casting IngotFactory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

Technical Support
 
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery

a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Factory Hot-Sale 1ton Metal Melting Furnace for Casting Ingot

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Gold Member Since 2012

Suppliers with verified business licenses

Manufacturer/Factory
Type of Ownership
Limited Company
Management System Certification
ISO 9001, ISO 9000