Product Description
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Main Features:
1. Using a zero-voltage scanning soft-start mode, in any case may at any time to start or stop, will not have impact on power supply.
2. Fast smelting with low production cost; Low-pollution and environment-friendly;
3. A direct effect from the cold furnace melting. Dissolved material will be fully dumped clean. Molten material easy to replace.
4. Power adjustment flexibility. Be able to continuously smooth adjustment. Temperature uniformity can be easily controlled. Oxidation burning less. Metal components evenly.
5. Furnace shell using cast aluminum or steel structure, small footprint; Furnace flip dump convenience, according to the need to use electric, manual, hydraulic tilting furnace and other means.
6. Designed to automatically adjust angle of inverter circuit that can automatically adjust the load impedance match, without adjustment of capacitance compensation and always run the equipment in good working condition; Power supply system diagnostic error function, easy maintenance.
Advantage of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
| Furnace Capacity |
Rating Power |
Input Voltage |
Input Phase |
Input Current |
Assorted Transformer |
Output Voltage |
Output Frequency |
Melting Time |
Volume |
Weight |
| GW-0.05T |
50KW |
380V |
3 |
80A |
60KVA |
750V |
2.5KHZ |
20-60Min |
1.2 m³ |
350KG |
| GW-0.1T |
100KW |
380V |
3 |
160A |
120KVA |
750V |
1KHZ |
20-60Min |
6 m³ |
1500KG |
| GW-0.15T |
100KW |
380V |
3 |
160A |
120KVA |
750V |
1KHZ |
30-70Min |
6.5m³ |
1600KG |
| GW-0.2T |
120KW |
380V |
3 |
192A |
150KVA |
750V |
1KHZ |
30-70Min |
7.5m³ |
1700KG |
| GW-0.3T |
130KW |
380V |
3 |
208A |
150KVA |
750V |
1KHZ |
30-70Min |
8.5m³ |
1800KG |
| GW-0.4T |
250KW |
380V |
3 |
400A |
315KVA |
750V |
1KHZ |
30-70Min |
9.5m³ |
2300KG |
| GW-0.6T |
350KW |
380V |
3 |
560A |
400KVA |
750V |
1KHZ |
40-80Min |
11m³ |
2500KG |
| GW-0.75T |
450KW |
380V |
3 |
720A |
500KVA |
750V |
1KHZ |
40-80Min |
12m³ |
3800KG |
| GW-1T |
600KW |
380V 380V-2 |
3/6 |
960A 480A |
600KVA 800KVA |
750V 1300V |
0.8KHZ |
50-90Min |
13m³ |
4500KG |
| GW-1.25T |
800KW |
380V 380V-2 |
3/6 |
1280A 640A |
800KVA 1250KVA |
750V 1300V |
0.8KHZ |
50-90Min |
14m³ |
5000KG |
| GW-1.5T |
1000KW |
380V 380V-2 |
3/6 |
1600A 800A |
1250KVA 1500KVA |
750V 1300V |
0.8KHZ |
50-90Min |
15m³ |
5500KG |
| GW-2T |
1250KW |
660V 380V-2 |
3/6 |
1120A 1000A |
1500KVA 1800KVA |
1300V |
1300V |
50-90Min |
17m³ |
6000KG |
| GW-3T |
1500KW |
660V 380V-2 |
3/6 |
1350A 1200A |
1800KVA 2000KVA |
1300V |
1300V |
60-100Min |
20m³ |
7000KG |
| GW-5T |
2500KW |
1000V 660V-2 |
3/6 |
2000A 1120A |
3000KVA 3500KVA |
1300V |
1300V |
60-100Min |
23m³ |
8500KG |
Product Details:
Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
Spare part 3:Induction coils
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
Why Choose us:
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
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