2t Induction Furnace with Two Body

• Customized: Customized
• Condition: New
• Power Source: Electric
• Automatic Grade: Automatic
• Type: Steel-Making Equipment
• Certification: ISO, CE
• Model NO.: HY
• Feature 1: Factory of If Melting Furnace
• Feature 2: More Than 40 Years Experience
• Feature 3: Good Quality, Competitive Price
• Feature 4: Long Performance Life
• Feature 5: Fast Melting Rate
• Feature 6: Easy to Set-up and Use
• Feature 7: Easy to Control Furnace Temperature
• Feature 8: Unique Purified Water Cooling System
• Feature 9: ISO9001 & Ce Certificates
• Feature 10: Flexable Payment Items
• Transport Package: International Exporting Package Standard
• Specification: CE, ISO, SGS
• Trademark: Hengyang
• Origin: Guangdong, China
• HS Code: 8514200090
• Production Capacity: 48sets/ Month

Product Description

Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.

Function
 Automatic constant temperature function:Values can be preset liquid temperature requirements, one-click startup and attain the goal of automatic constant temperature; Compared with the traditional artificial temperature control, automatic constant temperature function will save time and more sensitive and more accurate, easier to control liquid temperature and oxidation burning loss less, metal components uniform casting product quality is better;

 Automatic heating lining function:Heating lining is a relatively complicated and long process of temperature rise curve, to extend the service life of intermediate frequency furnace hearth, reduce production cost, the right build furnace lining technology is very important. The function of automatic lining of innovation, can according to the requirements of the different refractory lining temperature, to preset required by the different stages of heating lining temperature and time; PLC according to the preset time and temperature values, one-click start, automatic matching and stepless regulation of intermediate frequency power, the size of the control of heating speed, prevent lining cracks, and achieve the goal of automatic lining curve. Is to avoid the artificial misoperation and at the same time reduce the labor time and intensity of the workers.

 Prevent wear furnace alarm function: prevent alarm system working principle is: wear furnace chamber of a stove or furnace use time to a certain degree, the wall will gradually thinning, the current will vary according to the furnace wall, after the current rate reaches the preset value will make alarm to remind in advance, then automatically cut off the power and predict wear furnace and achieve the goal of safe production in advance.



 ==Main Models And Technical Parameters==

Furnace Capacity  T	Input Power(50/60HZ)					Output Power				Melting Time (Min)	Power Consumption (KWH/T)
	Rated Power ( KW)	Input Voltage V	Input Current  A	Pulse Count	Rectifier Transformer KVA	DC Voltage V	DC Current A	IF Voltage V	IF Frequency KHZ		Cast Iron	Copper	Brass	Aluminum
0.035T	250	380	400	6	315	500	500	750	1	30	560	420	390	540
0.5T	350	380	560	6	400	500	700	750	0.8	30	550	410	380	530
0.75T	500	380	800	6	630	500	1000	750	0.8	40	550	410	380	530
1T	800	380	1280	6	1000	500	1600	750	0.7	50	540	400	370	520
		750	656	6	1000	990	808	1480
1.5T	1000	380	800	6	1250	500	1000	750	0.7	60	530	390	360	510
		750	800	12	1250	990	1010	1480
2T	1400	750	574	6	1800	990	707	1480	0.5	60	520	380	350	500
		750	1148	12	1800	990	1414	1480
3T	2000	750	820	12	2500	990	1010	1480	0.5	60	510	370	340	490
5T	3000	950	1140	12	4000	1260	1190	1480	0.3	60	500	360	330	480
10T	6000	950	2280	12	8000	1260	2380	1900	0.3	60	490	350	320	470
15T	8000	950	15201	24	10000	1260	1590	1900	0.3	60	480	340	310	460
20T	10000	950	1900	24	12500	1260	1980	1900	0.25	60	470	330	300	450
30T	15000	950	2850	24	20000	1260	2980	1900	0.25	60	470	330	300	450
Furnace temperature :Cast iron 1450ºC                 Copper 1150ºC             Brass1000ºC          Aluminum 700ºC

Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.