5 Ton Iron Melting Furnace

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: GW-5T
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Electric
• Rated Capacity: 5 Ton
• Rated Power: 3000kw
• Input Voltage: 950V
• Input Current: 912A
• Power Phase: Double Three Phase
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 50 Sets/Quarter

Product Description

Application:  Medium frequency electric melting furnace is widely apply in melting ferrous and non-ferrous metal. Such as carbon steel, alloy steel, special steel, iron, copper and aluminum, etc.
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.

Working principle: The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Melting metal will be put in the crucible built with refractory materials. The metal is put in the crucible. After the AC power is turned on, an alternating magnetic field is generated in the induction coil. Being cut by the magnetic line of force , the metal material generates an induced electromotive force, and it creates a induced eddy current to heat and melt metal. During the heating and melting process, the temperature of the induction coil keep same as the surrounding temperature, and there is no harmful gases and bright light to pollute the environment. Melting speed can be controlled by adjusting the frequency and current through the power cabinet.
 

Sucessful cases

Our customers are mostly from Africa, Asia, and some countries in Europe and South America.
Countries from Africa, such as Egypt, Algeria, Ethiopia, Tanzania, Kenya, Uganda, Nigeria, Libya, Congo (Brazzaville), Congo (Kinshasa), Zambia, Zimbabwe, South Africa, etc.
Countries from Asia,such as China, Philippines, Vietnam, Mongolia, Malaysia, Thailand, Indonesia, Singapore, Bangladesh, Pakistan, South Korea, Kazakhstan, Uzbekistan, Kyrgyzstan, Afghanistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon , United Arab Emirates (UAE), ect.
Countries from Europe, such as Belarus, Ukraine, Russia, ect.
Countries from South America, such as Ecuador, Colombia, Venezuela, Peru, Brazil,Chile, Argentina and Bolivia, ect.

Main parameters of 5.0 ton/3000kw IF induction melting furnace(steel shell)

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	5.0	Iron/steel liquid
	Max capacity	t	6.0	Iron/steel liquid
	Working temperature	ºC	1500
	Highest temperature	ºC	1800
Transformer	Transformer capacity	KVA	3150
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	900	12 pulse, double-phase
IF power supply	Rated power	KW	3000	12 pulse, double-phase
	Rated input current	A	912
	IF voltage	V	1900
	DC current	A	2400
	Startup success rate	%	100
	Rated working frequency	Hz	500-800
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1500ºC)	T/h	5	The melting rate is influence by charging.
	Power consumption(to 1500ºC)	KW.h/T	≤ 530
Water cooling system	Water circulation flow	T/h	100
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55

Steel shell induction furnace

Steel shell furnaces are suitable for big foundry,automatic fundry and precision casting foundry. Steel shell furnaces are more safe when required to more than 2 tons capaicty per hour. They have hydraulic station to control pouring angle and pouring speed.


Standard features 

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
3.  Magnetic yoke.  The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.   
4.  Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.     
5. Factory test.

Optional Feactures:

1. Fume ring & fume hood.  Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.                                       
2. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
3. Push-out lining system to rechange the lining with a automatic and more efficient way.   
4. Load cells to determine the mass of the metal.

 

 

 

KGCL power supply


Packing list

 

Item	equipment	Specification	Amount
1	steel shell furnace:	-	1 set
2	power supply cabinet	-	1 set
3	capacitor	-	1 set
4	water cooling cables	-	2 pieces
5	crucible/crucible mold	-	1 piece
6	tilting control device	-	1 set
7	hydraulic station	-	1 set
More other machine can be customized according to your need, please feel free to contact us

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;