Product Description
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Performance:
Advanced Computer Smelting Management System
Smelting management computer,digital main control board ,PLC and other equipment constitute a network system.Ti can be managed in the office by extension of the switch .With Ethernet port,USB interface and unique IP address,data acquisition ,transmission and monitoring can be realized anywhere in the world ,providing remote diagnosis for you ,and quickly and timely troubleshooting .
Full Digital on-site Smelting Control System
Automatic constant temperature ,automatic furnace drying ,power distribution display ,intelligent smelting management ,display and storage of fault information etc.
This equipment can be control by full automatic ,including PLC programmable controller and HMI man-machine interface or industrial control computer system and industrial control configuration software and various sensors etc.,can be achieved with foundry equipment and operating configuration ,and join various tools,including remote displays,temperature measuring instrument ,thermal analyzer,spectrometer ,demand controller and large screen display etc.more convenient and security!
Parameter
Furnace
Capacity
T |
Input Power(50/60HZ) |
Output Power |
Melting
Time
(Min) |
Power Consumption (KWH/T) |
Rated
Power
( KW) |
Input
Voltage
V |
Input
Current
A |
Pulse
Count |
Rectifier
Transformer
KVA |
DC
Voltage
V |
DC
Current
A |
IF
Voltage
V |
IF
Frequency
KHZ |
Cast
Iron |
Copper |
Brass |
Aluminum |
| 0.035T |
250 |
380 |
400 |
6 |
315 |
500 |
500 |
750 |
1 |
30 |
560 |
420 |
390 |
540 |
| 0.5T |
350 |
380 |
560 |
6 |
400 |
500 |
700 |
750 |
0.8 |
30 |
550 |
410 |
380 |
530 |
| 0.75T |
500 |
380 |
800 |
6 |
630 |
500 |
1000 |
750 |
0.8 |
40 |
550 |
410 |
380 |
530 |
| 1T |
800 |
380 |
1280 |
6 |
1000 |
500 |
1600 |
750 |
0.7 |
50 |
540 |
400 |
370 |
520 |
| 750 |
656 |
6 |
1000 |
990 |
808 |
1480 |
| 1.5T |
1000 |
380 |
800 |
6 |
1250 |
500 |
1000 |
750 |
0.7 |
60 |
530 |
390 |
360 |
510 |
| 750 |
800 |
12 |
1250 |
990 |
1010 |
1480 |
| 2T |
1400 |
750 |
574 |
6 |
1800 |
990 |
707 |
1480 |
0.5 |
60 |
520 |
380 |
350 |
500 |
| 750 |
1148 |
12 |
1800 |
990 |
1414 |
1480 |
| 3T |
2000 |
750 |
820 |
12 |
2500 |
990 |
1010 |
1480 |
0.5 |
60 |
510 |
370 |
340 |
490 |
| 5T |
3000 |
950 |
1140 |
12 |
4000 |
1260 |
1190 |
1480 |
0.3 |
60 |
500 |
360 |
330 |
480 |
| 10T |
6000 |
950 |
2280 |
12 |
8000 |
1260 |
2380 |
1900 |
0.3 |
60 |
490 |
350 |
320 |
470 |
| 15T |
8000 |
950 |
15201 |
24 |
10000 |
1260 |
1590 |
1900 |
0.3 |
60 |
480 |
340 |
310 |
460 |
| 20T |
10000 |
950 |
1900 |
24 |
12500 |
1260 |
1980 |
1900 |
0.25 |
60 |
470 |
330 |
300 |
450 |
| 30T |
15000 |
950 |
2850 |
24 |
20000 |
1260 |
2980 |
1900 |
0.25 |
60 |
470 |
330 |
300 |
450 |
| Furnace temperature :Cast iron 1450ºC Copper 1150ºC Brass1000ºC Aluminum 700ºC |
Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.
FAQ:
Q1: Our workers are not professional on the induction furnaces, how can we solve that?
A1:Don't worry, when the induction furnaces arrive at the clients' plant, our engineer will go and assist in installation, commission, and training until the workers can operate by themselves.
Q2:Which kind of power supply do you supply? Electricity or gas?
A2:The power supply we provide is electricity.
Q3:What about your package? If damages happen, how do you solve?
A3:We take container loading, wire fixing. If damages occur, we will send the spare parts for you.
Q4: Is it all right to make customer's own brand name?
A4: Sure, with your authorization of brand. We accept OEM service.
Q5: How do you control the quality?
A5: We have QC team comply with TQM to ensure the quality. Each step is in compliance to the standards. At the same time, we will take photos and shoot video for you if you need.
Q6: How long is your delivery time?
A6: Generally it is 7-14 days if the parts are in stock. or it is 30-45 days if the parts are not in stock, it is according to quantity.
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