Introduction:
Furnace fuel: electricity
Application: IF induction furnaces are suitable to melt iron, steel, copper, aluminum, brass, etc.
Furnaces supply: 50kg-30,000kg furnace
Advantages of IF induction furnace:
Compared with other gas furnaces and oil furnaces, it is non-polluting and meets environmental protection requirements.
The gas furnace and coal furnace used cast iron crucible, and it will add impurities in metal liquid.Induction furnaces use graphite crucible or silicon crucible, it can make the metal liquid more pure.
Aluminum shell induction furnace
Aluminum shell furnaces are suitable for small foundry and semi-automatic fundry. Because aluminum shell furnace need amall space. They are easy to operate, they can be manual operation. Aluminum shell furnaces are more suitable for 50-2000kg hourly capacity.
Melting furnace list
| Item |
equipment |
|
Amount |
| 1 |
Aluminum shell furnace: |
|
1 set |
| 2 |
power supply cabinet |
|
1 set |
| 3 |
capacitor |
|
1 set |
| 4 |
water cooling cables |
|
2 pieces |
| 5 |
crucible/crucible mold |
|
1 piece |
| 6 |
tilting control device |
|
1 set |
| 7 |
reducer |
|
1 set |
|
More other machine can be customized according to your need, please feel free to contact us
|
Main parameters of 1T furnace
| KGPS-GW-1T-750KW |
| |
Parameters |
unite |
data |
specification |
| Furnace body |
Rated capacity |
t |
1 |
iron, steel,copper,brass,bronze liquid |
| Max capacity |
t |
1.2 |
iron, steel,copper,brass,bronze liquid |
| Working temperature |
ºC |
700 |
|
| Highest temperature |
ºC |
1800 |
|
| Transformer |
Transformer capacity |
KVA |
400 |
|
| Transformer primary voltage |
KV |
10 |
|
| Transformer secondary voltage |
V |
540 |
6 pulse, three-phase |
| IF power supply |
Rated power |
KW |
350 |
6 pulse, three-phase |
| Rated input current |
A |
560 |
|
| Rated input voltage |
V |
380 |
|
| DC current |
A |
1495 |
|
| IF voltage |
V |
750 |
|
| Startup success rate |
% |
100 |
|
| Rated working frequency |
KHz |
0.8 |
There is 20% fluctuation. |
| Working noise |
db |
≤75 |
|
| Comprehensive parameters |
Melting rate(to 1500ºC) |
T/h |
1 |
The melting rate is influence by charging. |
| Power consumption(to 1500ºC) |
KW.h/T |
≤600 |
when melting iron |
| Water cooling system |
Water circulation flow |
T/h |
15 |
|
| Water pressure |
Mpa |
0.25-0.35 |
|
| Input temperature |
ºC |
5-35 |
|
| Output temperature |
ºC |
<55< |
|
Sucessful cases
Most of our customers are new in metal casting industry. Them make Ingots or steel rebar or iron powder or auto parts or bronze statues or iron pots or manhole covers, etc.
We have exported to most countries in Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.
Aluminum shell furnace body
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is made of aluminum and magnesium alloy materials, consisting of two pieces of aluminum shells and asbestos board, insulating board and stainless copper wire rod. It is durable to furnaces are durable to service to 8-10 years.
3. Reducer
When finishing melting, the metal liquid will be poured by control reduer. RZS type reducer is a special reducer,used for induction furnace.The reducer has the advantages of small size, large speed ratio, self-locking transmission and low noise. It can be control by manual and electric control
4. Safety and big capacity. Our factory's furnaces are design bigger than its rated capacity. For example, 1 ton furnace's max capacity is 1.2 ton. So furnaces can still work smoothly when it is full. It is more safe as well. Some other furnaces supplier don't do that to save their production cost.
Power supply cabinet
Power supply is the most important part of one set of a furnace. The power supply cabinet is consist of many electric components. Our factory's power supply cabinet are made of the best electric components from China. So it work steady, with high effidieny, being energy saving, and not easy to get trouble.
Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.
4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
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