1000kg Copper Bronze Melting Furnace in Good Factory Price

• Customization: Available
• Certification: CE, ISO
• Place Style: Vertical
• Model NO.: KGPS-GW series
• Type: IF Furnace
• Usage: Lost Wax Process
• Fuel: Electric
• Furnace Capacity: 1000kg
• Melting Material: Copper/Bronze
• Rated Power: 750kw
• Input Voltage: 380V, 3phase
• Input Current: 1200A
• Input Frequency: 50Hz
• Output Frequency: 0.8kHz
• Delivery Time: 30 Days
• Warranty: 1 Year
• Furnace Body: Steel Shell
• Feature: Hydraulic Tilting
• Cooling Way: Water Cooling
• Working Temperature: 0-1500 Degrees
• Transport Package: International Export Packing Standard
• Specification: CE, ISO9001
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 200sets/Month

Product Description

Application:
Furnace fuel: electricity

Application: steel shell furnaces are suitable for melting big capacity of metal material, such as iron, steel, copper, aluminum, brass, etc.
Suggest melting capacity: 0.5ton-5ton

 

Main parts of melting furnace system:
1. Steel shell furnace
2. Power supply cabinet
3. Hydraulic tilting system

 

Furnace diaplay

Steel Furnace Features

1. Open furnace structure. The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
3. Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
4. Furnace leakage alarm. It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.
5. Anti-fall protection device.(for more than1.5ton furnace) During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.
6. Furnace cover & Dust collector. Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.

 

Hydraulic station and tilting control device for steel shell furnace:

               Main parameters of 1000kg furnace

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	1.0	copper liquid
	Max capacity	t	1.2	copper liquid
	Working temperature	ºC	1100
	Highest temperature	ºC	1800
Transformer	Transformer capacity	KVA	800
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three phase
IF power supply	Rated power	KW	750	6 pulse, three phase
	Rated input current	A	1200
	Rated input voltage	V	380
	DC current	A	1500
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.8
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1100ºC)	T/h	1	The melting rate is influence by charging.
	Power consumption(to 1100ºC)	KW.h/T	≤430
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<

 

Models list

Equipment Type (Furnace capacity)	Power input (three-phase four-wire 50/60HZ)				Power Output				Melting time (Minutes)	Electricity consumption per ton of material (KW)
	Equipment power (kw)	Incoming line voltage (V)	Into the line current (A)	Matching transformer	DC current (A)	DC voltage (V)	IF voltage (V)	IF frequency (Khz)		Steel	Copper	Aluminum
GW--0.05T	50	380	80	50	100	500	750	1	20-40	750	510	650
GW--0.1T	100	380	160	100	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	200	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	800	380	1280	1000	1600	500	750	0.7	40-50	620	460	550
		750	656	1000	808	990	1480
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	820	1250	1010	990	1480
GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
		750	574	1800	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

Sucessful cases

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

 

 

Company introduction

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.