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50kg 100kg 200kg 250kg 350kghydraulic Tilting Electric Induction Furnace for Melting Iron Copper Steel Aluminium Brass Bronze and Other Metals
Introduction:
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries. Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency. Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Product Details:
Spare part 1:Thyristor
Brand: TECHSEM Group and CSR Group, the above two companies are leading thyristor manufacturing industry in China
Function: Stable, have strong ability to resist strong current, durable, not easy to damage
Spare part 2:Control circuit board
Brand: Hengyang Furnace, developed by our own R&D Team
Function: Double tested before production, carefully checking, have a great control on the quality, every customer comment its stablility.
Spare part 3:Induction coils
Induction coil installs in the central of the furnace, it has spiral body with rectangular empty brass circle around, the pipe center should be cooled with water. Copper bar outside induction coil will connect with water-cooling cable. The lining closes to induction coil, which made by burden, the method you can find in related parts below.
Equipment
Type
Power input
Power Output
Melting
time
Electricity consumption
per ton of material (KW)
(Furnace
capacity)
(three-phase four-wire 50/60HZ)
(Minutes)
Equipment
power
Incoming
line voltage
Into the
line current
Matching
transformer
DC
current
DC
voltage
IF
voltage
IF
frequency
Steel
Copper
Aluminum
(kw)
(V)
(A)
(A)
(V)
(V)
(Khz)
GW--0.05T
50
380
80
50
100
500
750
1
20-40
750
510
650
GW--0.1T
100
380
160
100
200
500
750
1
20-40
700
510
640
GW--0.15T
160
380
256
200
320
500
750
1
20-40
650
500
630
GW--0.25T
200
380
320
250
400
500
750
1
20-45
650
500
610
GW--0.35T
250
380
400
315
500
500
750
1
20-45
650
490
600
GW--0.5T
350
380
560
400
700
500
750
0.8
30-50
630
480
570
GW--0.75T
500
380
800
630
1000
500
750
0.8
40-50
620
470
560
GW--1T
800
380
1280
1000
1600
500
750
0.7
40-50
620
460
550
750
656
1000
808
990
1480
GW--1.5T
1000
380
800
1250
1000
500
750
0.7
40-60
600
450
540
750
820
1250
1010
990
1480
GW--2T
1400
750
1148
1800
1414
990
1480
0.5
45-60
600
440
530
750
574
1800
707
990
1480
GW--3T
2000
750
820
2500
1010
990
1480
0.5
50-70
580
430
520
GW--5T
3000
950
1140
4000
1190
1260
1900
0.3
50-80
570
420
510
GW--10T
6000
950
2280
8000
2380
1260
1900
0.3
50-90
560
410
490
GW--15T
8000
950
1520
10000
1590
1260
1900
0.3
50-90
550
400
480
GW--20T
10000
950
1900
12500
1980
1260
1900
0.25
50-90
530
400
470
GW--30T
15000
950
2850
20000
2980
1260
1900
0.25
50-90
520
400
450
Why Choose us?
1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;
Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;
2.Configure automatic circuit breaker, with a reliable protection
Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator.
Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.
However, our equipments carry good protective function even without switch board prepared by the users.
3.One of the largest enterprises in the industry in Guangdong
We are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago.
After-sales service:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
Supplier responsibility:
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel simple troubleshooting methods;
g. Provide equipment specification;
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