Electric Induction Melting Furnace for Scrap Metal Process

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: GW-1T
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Sand Casting
• Fuel: Electric
• Furnace Capacity: 1 Ton
• Furnace Body: Steel Shell
• Melting Rate: 1 Ton/Hour
• Rated Power: 750kw
• Input Voltage: 380V, 3phase
• Input Current: 1200A
• Input Frequency: 50Hz
• Output Frequency: 0.8kHz
• Working Temperature: 0-1500 Degrees
• Cooling Way: Water Cooling
• Delivery Time: 40 Days
• Warranty: 1 Year
• Specification: Customized
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 30sets/Per Months

Product Description

Application
Hengyang factory specializes in the production of melting furnaces for various metals, alloys, copper, steel, aluminum, and iron scrap. The biggest furnace we can provide is 30 ton furnace. If you have a large amount of metal scrap, you don't know what product to produce. Welcome to contact us, we will provide you with a suggestion to customize the furnace suitable for your production line.

Furnace Features
1. Electric fuel, various capacity 0.05T-30T

2. Rapid melting speed,40-60 minutes /pot, 24 hours continuously working
3. Zero-voltage scaning soft start, can start or stop anytime;
4. Low energy consumption, cast iron less than 550KW.H/T
5. Less burning loss,less slag,save raw material.
6. Precise temperature control to ensure the quality and capacity.
7. Environmental friendl.No harmful gases and bright light.
8. Easy to maintain,safe and stability, long working life.

Sucessful cases

Case one
The following four furnaces are 4 sets of 1ton furnace, used for melting pig iron. Fuse ring was used in this case. The furnace is supplied by KGCL power supply cabinet, the power consumption of 1 ton iron can reach to 530kwh/t.

 

Case two
The following eight furnaces are 4 sets of 1 ton furnace with two bodies. 8 sets of furnace worked by 4 sets of supply supply. All the furnace can work together.
Usually, in one set, a furnace working while another holding heat. Fume hood was used in this case.

Main Parameters

Furnace body	Model	set	1	GW-1T Steel shell furnace
	Rated capacity	t	1
	working temperature	ºC	1500	when melting copper
	Highest temperature	ºC	1800
	hydraulic tilting system	set	1
	Crucible mold	piece	1
Rectifier transformer	Transformer capacity	KVA	1000
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three phase
IF power supply	Model	set	1	KGCL-750kw
	Rated power	KW	750	6 pulse, three phase
	Rated input voltage	V	380
	Rated input current	A	1200
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.5-1
	Power factor		above 0.95
	Working noise	db	≤75
Comprehensive parameters	Melting rate	T/h	1
	Power consumption	KW.h/T	530-550
Water cooling system	Cooling tower	set	1
	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<
Water cooling cables	Water cooling cables	set	1
Remark: If you want other capacity of furnace, or more detailed quotation, please contact us.

Whole set disply
One full set includes
1. power supply cabinet,
2. furnace body
3. hydraulic station
4. tilting control box
5. remote console table
6. crucible mold
7. water cooling cables
...

Details display

 

Steel shell furnace features:

1. Furnace-leaking alarm to improve the safety. Hengyang company has special dual furnace-leak alarm function, dual combined detection using differential current method and DC injection method. When the furnace lining becomes thin and needs to be replaced, the detection system will give an alarm to remind the user to replace the furnace lining in time to prevent the furnace from being worn.

2. Lining push-out system to save your time of changing lining.The cylinder will lifted by a crane, and its flange will be put directly in the connecting rail. Then the lining can be roll out by starting the hydraulic pump station. A set of lining out device can be used for several furnaces.

3. Dust collector to reduce air pollution. The dust hood (ring) absorbs the dust and exhaust gas generated during melting process through air and reduce the exhausted gas emission, to meet the environmental requirements. Two type of collector for choosing.

Hydraulic tilting system

1. It adopts a double-pump structure, one for use and one for standby, so wearing parts can be repaired without stopping the furnace.

2. Equipped with an oil temperature and oil level gauge, it can detect system changes and failures in time.

3.The constant pressure gear pump is selected to make the system have the advantages of energy saving, durability and low heat generation.

 

KGCL power supply cabinet

 

KGCL series electric cabinet is a newly developed electric cabinet in 2012, which is electrical energy-saving , without harmonics. One electric cabinet can run two or three furnaces at the same time, which can continuously supply metal solution, which is suitable for continuous casting industry. Recommended for customers who have high power requirements and urgently need to increase production and plan to establish a fully automatic production line.

 

 

 

 

Company introduction

 

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe, Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.