Induction Melting Furnace. Metal Melting Furnace

• Customization: Available
• After-sales Service: 24hour on-Line Serivce/Guide Installation
• Warranty: 1 Year
• Model NO.: HY-GW-0.5T-50T
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Type: Melting Furnace
• Original Country: China
• Power: 3000kw
• Brand Name: Hengyang
• Usage: Melting Furnace
• Input Voltage: 1000V
• Melting Rate: 5t/H
• Melting Time: 50 Minutes
• Electricity Consumption: 560kw. H/T
• Inlet Water: 0.2MPa
• Highest Temperature: 1800 Degrees
• Transport Package: Meet International Export Packing Standard
• Specification: 5T
• Trademark: Heng Yang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 20sets/Month

Product Description

Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
 

Introduction:
 

The basic structure of steel shell furnace: Two cylinder with thick wall seamless rectangular steel tube is welded into one structure,so it is more safer, more firm, more durable, and in high efficiency. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.

 

1. Hydraulic tilting. Furnace can rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system. Some other company only have single pump control.
2. Energy saving. The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.
3. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.

 

 

==Main Models And Technical Parameters==
 

Furnace Capacity  T	Input Power(50/60HZ)					Output Power				Melting Time (Min)	Power Consumption (KWH/T)
	Rated Power ( KW)	Input Voltage V	Input Current  A	Pulse Count	Rectifier Transformer KVA	DC Voltage V	DC Current A	IF Voltage V	IF Frequency KHZ		Cast Iron	Copper	Brass	Aluminum
0.035T	250	380	400	6	315	500	500	750	1	30	560	420	390	540
0.5T	350	380	560	6	400	500	700	750	0.8	30	550	410	380	530
0.75T	500	380	800	6	630	500	1000	750	0.8	40	550	410	380	530
1T	800	380	1280	6	1000	500	1600	750	0.7	50	540	400	370	520
		750	656	6	1000	990	808	1480
1.5T	1000	380	800	6	1250	500	1000	750	0.7	60	530	390	360	510
		750	800	12	1250	990	1010	1480
2T	1400	750	574	6	1800	990	707	1480	0.5	60	520	380	350	500
		750	1148	12	1800	990	1414	1480
3T	2000	750	820	12	2500	990	1010	1480	0.5	60	510	370	340	490
5T	3000	950	1140	12	4000	1260	1190	1480	0.3	60	500	360	330	480
10T	6000	950	2280	12	8000	1260	2380	1900	0.3	60	490	350	320	470
15T	8000	950	15201	24	10000	1260	1590	1900	0.3	60	480	340	310	460
20T	10000	950	1900	24	12500	1260	1980	1900	0.25	60	470	330	300	450
30T	15000	950	2850	24	20000	1260	2980	1900	0.25	60	470	330	300	450
Furnace temperature :Cast iron 1450ºC                 Copper 1150ºC             Brass1000ºC          Aluminum 700ºC

Why choose us ?

1.Equipped with built-in circulating water cooling system, equipment can be long-term work, no cleaning; will not be damaged furring electrical power components; so-ting long machine life;
Other manufacturers require users to directly tap water or groundwater cooling machine power; regularly with detergents water pipe cleaning equipment; and often because of poor water quality, so that equipment, furring channels, resulting in poor heat electrical components being blocked or damaged;

2.Configure automatic circuit breaker, with a reliable protection
  Equipment power supply short circuit, open circuit, lack phase, power outages, discharge, and other circuit abnormalities are able to quickly and automatically cut off the power supply; in a timely manner to the equipment and network protection. To ensure the safety of the production operator.
  Other manufacturers in general only with simple switch or without. They asked users to protect themselves with a fully functional power distribution equipment. Otherwise, there is short circuit, lack phase, or other circumstances occur. Will be because there is no protection, prone to accidents.
However, our equipments carry good protective function even without switch board prepared by the users.

3.One of the largest enterprises in the industry in Guangdong 
We are devoted to independent R&D as well as production. A rich variety of finished products and half-finished products with complete specifications and spare parts enable us to realize fast delivery. In addition, the independent after-sales department will provide follow-up services regularly as to all the products. Furthermore, many of our engineers have been engaged in the industry for over 20 years while 80% of the intermediate-frequency equipment manufacturing companies had not yet been established15 years ago. 



After sales service commitment
a. The purchased equipment to the buyer through life time maintenance services.
b. Ensure that implements preferential price for equipment spare parts
c.After receiving the user fault notification shall respond within 2 hours, arrive at the scene within 24 hours traffic permitting, and remove specific weekday failure to resume production.
d. Our company after sales service up to 25 engineer, the major provinces and cities and regions across the country are equipped with after-sales service network


Supplier responsibility
a.   Cooperate with guidance to check the buyer installation work;
b.   Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel simple troubleshooting methods;
g.  Provide equipment specification;