Hot Sale Hydraulic Medium Frequency Induction Furnace for Melting Copper

• After-sales Service: Installation Guiding
• Warranty: 1 Year
• Control Type: PLC
• Customized: Customized
• Condition: New
• Automatic Grade: Semi-Automatic
• Model NO.: GW-1T
• Certification: CE
• Type: Melting Copper
• Rated Capacity: 1 Ton
• Max Capacity: 1.2 Ton
• Rated Power: 750kw
• Input Voltage: 380V
• Output Voltage: 750V
• Input Current: 1200A
• Input Frequency: 50Hz
• If Frequency: 0.5kHz
• Transformer Capacity: 800kVA
• Temperature: 1000-1500 C
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 30 Sets/Months

Product Description

Application:

Furnace fuel: electricity

Application: steel shell furnace is suitable for melting big capacity of iron, steel, copper, aluminum, brass, etc.

Melting capacity available: 0.5ton-30tons

Main parts of melting furnace system:
1. Steel shell furnace
2. Power supply cabinet
3. Hydraulic tilting system

 

Steel shell furnace

The basic structure of steel shell furnace: Two cylinder with thick wall seamless rectangular steel tube is welded into one structure,so it is more safer, more firm, more durable, and in high efficiency. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.

Standard features 

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
3.  Magnetic yoke.  The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.   
4.  Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.     

Optional Feactures:

1. Fume ring & fume hood.  Dust ring and fume hood can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.                                       
2. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
3. Push-out lining system to rechange the lining with a automatic and more efficient way.   
4. Load cells to determine the mass of the metal.

 

Sucessful cases

Most of our customers are new in metal casting industry. They make Ingots, steel rebar, iron powder, auto parts, bronze statues, iron pots or manhole covers, etc.
Most of our customers are from Africa and Asia, as well as some countries in Europe and south Afica. Such as Egypt, Algeria, Tanzania,South Africa, Zimbabwe, Saudi Arabia, Georgia,Uzbekistan, Kazakhstan, Malaysia, Indonesia, Vietuam, Bangladesh, Russia, Mecigo, Colombiaetc, Venezuela, etc.

Main parameters of 1T furnace 

 

	Parameters	unite	data	specification
Furnace body	Rated capacity	t	1.0	copper/ron/steel liquid
	Max capacity	t	1.2	copper/Iron/steel liquid
	Working temperature	ºC	1100
	Highest temperature	ºC	1800
Transformer	Transformer capacity	KVA	800
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three-phase
IF power supply	Rated power	KW	750	6 pulse, three-phase
	Rated input current	A	1200
	Rated input voltage	V	380
	DC current	A	1500
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	Hz	350
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1100ºC)	T/h	1	The melting rate is influence by charging.
	Power consumption(to 1600ºC)	KW.h/T	≤430
Water cooling system	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55

Models list 

Model(furnace capacity)	Input power(50/60HZ)					Output power
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.05T	50	380	80	6	65,3phase	500	100	750	1-2.5
GW-0.1T	100	380	160	6	150,3phase	500	200	750	1-2.5
GW-0.15T	160	380	256	6	200,3phase	500	320	750	1-2.5
GW-0.25T	200	380	320	6	250,3phase	500	400	750	1-2.5
GW--0.35T	250	380	400	6	315, 3phase	500	500	750	0.5-1
GW--0.5T	350	380	560	6	400, 3phase	500	700	750	0.5-1
GW--0.75T	500	380	800	6	630, 3pahse	500	1000	750	0.5-1
GW--1T	750	380	1200	6	1000,3phase	500	1500	750	0.5-1
GW--1.5T	1000	380	1600	6	1250,2*3pahse	500	2000	750	0.5-1
GW--2T	1400	750	1078	6	1600,3phase	990	1414	1500	0.5-1
		380	539	12	1600,2*3pahse	500	1400	750
GW--3T	2000	750	770	12	2500,2*3pahse	990	1010	1500	0.5-1
GW--5T	3000	950	912	12	3150,2*3pahse	1254	1196	1900	0.5-1
GW--10T	5000	1000	1443	12	6300,2*3pahse	1320	1894	1900	0.3-0.5
GW--15T	10000	1000	1443	24	12500,4*3phase	1320	1894	1900	0.3-0.5
GW--20T	12000	1000	1732	24	12500, 4*3phase	1320	2272	1900	0.3-0.5
GW--30T	15000	1000	2165	24	16000, 4*3phase	1320	2841	1900	0.3-0.5

 

 

Technical Support

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;

 

Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

• Have ofter-sale office abroad, and factory in Egypt.
• Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.  

 

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