Medium Frequency Induction Melting Furnace for Non-Ferrous Metal

• Customization: Available
• Certification: CE, ISO, SGS
• Place Style: Vertical
• Model NO.: GW-1.5Ton
• Type: Crucible Melting Furnace
• Usage: Aluminum Die-casting
• Fuel: Electric
• Power: 1000kw
• Input Current: 1600A
• Melting Rate: 1500kg/H
• Melting Time: 40-60 Minutes
• Highest Temperature: 1800 Degrees
• Transport Package: International Export Packing Standard
• Specification: 1.5T
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 3000sets/Year

Product Description

Application of Induction furnace

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Equipment  Type	Power input				Power Output				Melting  time	Electricity consumption  per ton of material (KW)
(Furnace  capacity)	(three-phase four-wire 50/60HZ)								(Minutes)
	Equipment  power	Incoming  line voltage	Into  the line current	Matching transformer	DC  current	DC  voltage	IF  voltage	IF  frequency		Steel	Copper	Aluminum
	(kw)	(V)	(A)		(A)	(V)	(V)	(Khz)
GW--0.05T	50	380	80	50	100	500	750	1	20-40	750	510	650
GW--0.1T	100	380	160	100	200	500	750	1	20-40	700	510	640
GW--0.15T	160	380	256	200	320	500	750	1	20-40	650	500	630
GW--0.25T	200	380	320	250	400	500	750	1	20-45	650	500	610
GW--0.35T	250	380	400	315	500	500	750	1	20-45	650	490	600
GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
GW--1T	800	380	1280	1000	1600	500	750	0.7	40-50	620	460	550
		750	656	1000	808	990	1480
GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
		750	820	1250	1010	990	1480
GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
		750	574	1800	707	990	1480
GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

 

Item	Product Name	Qty
1	Power Supply Cabinet	1
2	Capacitor Cabinet	1
3	Furnace body	1
4	Reduction Gear	1
5	Crucible Mold	2
6	Water Cooling Cable	2
7	Titling Control Box	1
8	Water Cooling System(Optional)	1
9	Instruction manual	1

Safty Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously


Why choose us 

With strong design, application and manufacturing capacity, hundreds of mechanical processing equipment, a group of experienced engineering technicians who have been engaged in high and intermediate frequency product design and manufacturing for more than 20 years and serve as our backbone, we have absorbed domestic and international advanced technologies as well as excellent workmanship and reliability of former products based on years of practice and improvement, have been known for rational design, stable performance, easy operation and attractive price across China and have been widely recognized by customers, and have helped our customers to obtain good production and economic benefits. Our products are exported to Europe,Africa, Russia, Uzbekistan,Middle East ,India, Malaysia, Bangladesh, Korea, Vietnam, Iran and other country or region.

1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.

After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;