Intermediate Frequency Electric Metal Melting Furnace for Smelting Steel/Iron/Copper/Aluminum//Brass/Bronze

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: GW-2T
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Electric
• Max Capacity: 2 Ton
• Rated Power: 1400kw
• Melting Rate: 2 Ton/ Hour
• Rated Voltage: 750V
• Rated Current: 540A
• Transformer Capacity: 1600kVA
• Working Temperature: 0-1800 C
• Tilting Method: Hydraulic Tilting
• Cooling System: Water Cooling
• Warranty: 1 Years
• Delivery Time: 40 Days
• Engineers Service: Available
• Transport Package: Customized
• Specification: 2450*2500*2000mm
• Trademark: HENGYANG
• Origin: Guangdong, China
• HS Code: 8514200090
• Production Capacity: 300 Sets/Year

Product Description

                         1500kg capacity steel shell furnace
Application: It can melt all kind of steel for casting mill balls, rebar, ingot and other casting product.
Melting material:  carbon steel, stainless steel, high chrome steel , high manganese steel, wild steel ect.
Melting rate:at least 1500kg per hour and temperatures of 1650°C being achieved.

         
Steel shell furnace 

Standard Feacutures:

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
3.  Magnetic yoke.  The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption.   
4.  Anti-fall protection device (for more than 2 ton capacity). During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.     
5. Factory test.  

Optional Feactures:                    

1. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to rechanged.
2. Push-out lining system to rechange the lining with a automatic and more efficient way.   
3. Load cells to determine the mass of the metal.
4. fume hood. Fume hood can absorb dust and exhaust gas generated during melting process through air, to meet the environmental requirements, working with dust removal system, they can reduce the exhausted gas emission.

1. KGPS power supply cabinet 
   
    

   Advanced Safety Protection: 
   • Main circuit short circuit protection
   • Main circuit phase loss protection
   • Main circuit phase fault protection
   • SCR over-current protection
   • SCR overvoltage protection
   • Cooling water temperature proection
   • Low water pressure protection
   • Furnace leakage protection
   • Intermediate frequency power failure protection
   • Intermediate frequency electric furnace fault protection rate and increase the life obviously

   What make HENGYANG Power Supply Cabinet better than others?

   
   

   1. Serious quality control-original Chinese brand-name electric components-

   a. Thyristor :

   Thyristors are purchased from the leading thyristor manufacturer in China. its thyristor have advantages of stable quality, strong current shock resistance, not easy to damage. It cost 20% to 30% higher than the same kinds of thyristor.

   b. Parallel control circuit board:

   HENGYANG control circuit boards are researched and manufacturing by HENGYANG independent research and development department. 20 years' researching and and improving keep them stand in a leading level in China. After manufacturing, the circuit boards will be tested by our professional quality inspection personnel one by one, to ensure its quality.

   c. Circuit breaker:

   The circuit breaker of HENGYANG power supply cabinet is purchased from a brand-name national manufacturing company, which was awarded as"China AAA enterprise", "Chinese famous quality products", "China top 100 enterprises" etc. So the quality of the circuit breaker is more reliable than others.

   d. Capacitor box:

   The capacitors are purchased from two domestic famous electric capacitor manufacturers. The capacitors have advantages of first class quality and strong over-voltage ability. It win consistent high praise from users.
   
   Cooling system-  closed cooling tower

   Advantage: First, It is easy to install. You just need to connect the water input and output and turn on the power supply; Second, the footprint is small, as the user does not need to dig a water pool; Third, it is not easy to get scale, because its cooling medium is distilled water, and it can be operated for a long time without any maintenance; Fourth, Automatic digital display temperature control, it can greatly reduce the failure rate of medium frequency furnace caused by over-heat.

   More models 

   	Power Input				Power Output					Power Consumption
   Model	Equipment power	Incoming  line voltage	Into  the line current	Matching  transformer	DC  current	DC  voltage	IF  voltage	IF  frequency	Melting time	Steel	Copper	Aluminum
   	(kw)	(V)	(A)	(KVA)	(A)	(V)	(V)	(Khz)	(Minutes)	kwh/t	kwh/t	kwh/t
   GW--0.5T	350	380	560	400	700	500	750	0.8	30-50	630	480	570
   GW--0.75T	500	380	800	630	1000	500	750	0.8	40-50	620	470	560
   GW--1T	800	380	1280	1000	1600	500	750	0.7	40-50	620	460	550
   		750	656	1000	808	990	1480
   GW--1.5T	1000	380	800	1250	1000	500	750	0.7	40-60	600	450	540
   		750	820	1250	1010	990	1480
   GW--2T	1400	750	1148	1800	1414	990	1480	0.5	45-60	600	440	530
   		750	574	1800	707	990	1480
   GW--3T	2000	750	820	2500	1010	990	1480	0.5	50-70	580	430	520
   GW--5T	3000	950	1140	4000	1190	1260	1900	0.3	50-80	570	420	510
   GW--10T	6000	950	2280	8000	2380	1260	1900	0.3	50-90	560	410	490
   GW--15T	8000	950	1520	10000	1590	1260	1900	0.3	50-90	550	400	480
   GW--20T	10000	950	1900	12500	1980	1260	1900	0.25	50-90	530	400	470
   GW--30T	15000	950	2850	20000	2980	1260	1900	0.25	50-90	520	400	450

   
   
   
   Technical Support 

   1) Equipment design
   Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .
   
   2) Drawings delivery
    Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.
   
   3) Acceptance check before delivery 
   a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
   b. Check the mechanical actions of the equipment.
   c. Safety interlock of equipment and alarm function test.
   
   4) Installation & debugging & worker training
   a.  Cooperate with guidance to check the buyer installation work;
   b.  Internal and electrical wiring connections between equipment;
   c.  Site commissioning;, according to the actual equipment adjust to the best state;
   d.  Direct buyer operating personnel to the correct use of operating equipment;
   e.  Guidance on site security considerations;
   f.  To guide the buyer maintenance personnel troubleshooting methods;
   g.  Provide equipment specification;
   
   
   
   Foshan Hengyang Furnace Manufacturing Co., Ltd 
   
   

   Established in 1999, Foshan Hengyang Furnace Manufacturing Co., Ltd is located in Foshan city, Guangdong Province, China, where is 20km from Guangzhou Baiyun International airport, so it has advantages of convenient transportation. As a hi-tech private enterprise, Foshan Hengyang Furnace Manufacturing Co., Ltd is one of the leading Chinese manufacturers of medium frequency induction furnace.

   - Have ofter-sale office abroad, and factory in Egypt.
   - Exported to more than 30 countries and regions, such as  Egypt, Algeria, South Africa, Uzbekistan, Kazakhstan, Malaysia, Indonesia, Russia, Mecigo, Tanzania, Saudi Arabia, Sudan, Zimbabwe,  Korea, Vietuam, Bangladesh,USA, Portugal, Denmark, India, Pakistan, Iran, etc.