Hengyang Kgps 2 Ton Copper Melting Electric Induction Furnace

• Customization: Available
• Certification: CE, ISO
• Place Style: Horizontal
• Model NO.: GW-2T
• Type: IF Furnace
• Usage: Sand Casting
• Fuel: Electric
• Application: Melting Metal
• Capacity: 2 Ton
• Rated Power: 1400kw
• Input Voltage: 750V
• Input Current: 540A
• If Frequency: 500Hz
• Power Phase: Three Phase
• Power Consumption: 580kw.H/T(Kgps Series)
• Max Temperature: 1800c
• Melting Time: 45-60mins
• Cooling Way: Water Cooling
• Warranty: 1 Year
• Delivery Time: 30- 45days
• After-Sale Office Abroad: Egypt, Russia, Zimbabwe
• Spare Parts: Available
• Transport Package: International Export Packing Standard
• Specification: Customized
• Trademark: Hengyang
• Origin: China
• HS Code: 8514200090
• Production Capacity: 50 Sets/Quarter

Product Description

 

Application

Application
This aluminium shell furnace can melt metals below 1800 degrees, such as Iron, steel, copper, aluminum, brass, bronze, and so on. We can provide furnaces of capacity from 50kg to 5tons. They are wildly used in small foundry and semi-automiatic fundry.
Furnace features: It has intelligent temperature control, cause less burning loss,less slag,save raw material; Compared with the IGBT furnace, this KGPS furnaces can be debugged easily under video guidance, and it have lower requirement about working environment, being not easy to get trouble.
More customized function: hydraulic tilting, furnace, leaking-alarm, dual-furnaces melting system, automatic production line

How the furnace work?

The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Metal material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt the metal material.

Engineer's suggestion: Choose one power supply with dual furances
When you want to melt another furnace , just need to connect the water-cooled cable to another furnace to continue production.
Situation1 : When you want to melt 2 kinds of metal
Situation 2: When changing linning material or repairing furnace.

 

Main parameters

Furnace body	Type	set	1	GW-1T aluminium shell furace
	Rated capacity	t	1
	working temperature	ºC	1500	The furnace inside temperatuer when worked in rated power for 1 hour
	Highest temperature	ºC	1800	The highest temperature that most crucible and lining material can beared
	Reducter	set	1	metal liquid is poured by control reduer gear.
	Crucible	piece	1	iron crucible or graphite crucible
Rectifier transformer	Transformer capacity	KVA	800	Additional optional product.
	Transformer primary voltage	KV	10
	Transformer secondary voltage	V	540	6 pulse, three phase
IF power supply	Type	set	1	KGPS-750kw power supply
	Rated power	KW	750	6 pulse, three phase
	Rated input voltage	V	380
	Rated input current	A	1200
	IF voltage	V	750
	Startup success rate	%	100
	Rated working frequency	KHz	0.5-1
	Power factor		0.9	KGCL power supply cabinet is above 0.95
	Working noise	db	≤75
Comprehensive parameters	Melting rate(to 1500ºC)	T/h	1	The melting rate is influence by charging.
	Power consumption(to 1500ºC)	KW.h/T	<600	When melting iron. When using KGCL power supply, it can reduce to 540kw.h/T.
Water cooling system	Cooling tower	set	1	Additional optional product. Two kinds of cooling tower for choosing.
	Water circulation flow	T/h	35
	Water pressure	Mpa	0.25-0.35
	Input temperature	ºC	5-35
	Output temperature	ºC	<55<
Water cooling cables	Water cooling cables	set	1	To connect furnace body, power supply, and capacitor.
Remark: If you want other capacity of furnace, or more detailed quotation, please contact us.

 

Whole models list

 

Model(furnace capacity)	Input power(50/60HZ)					Output power
	Rated power	Input voltage	Input current	Furnace phase	Transformer capacity	DC voltage	DC current	IF voltage	IF frequency (KHZ)
	(KW)	(V)	(A)		(KVA)	(V)	(A)	(V)
GW-0.05T	50	380	80	6	65, 3phase	500	100	750	1-2.5
GW-0.1T	100	380	160	6	120, 3phase	500	200	750	1-2.5
GW-0.15T	160	380	256	6	200, 3phase	500	320	750	1-2.5
GW-0.25T	200	380	320	6	250, 3phase	500	400	750	1-2.5
GW--0.35T	250	380	400	6	315, 3phase	500	500	750	0.5-1
GW--0.5T	350	380	560	6	400, 3phase	500	700	750	0.5-1
GW--0.75T	500	380	800	6	630, 3pahse	500	1000	750	0.5-1
GW--1T	750	380	1200	6	800, 3phase	500	1500	750	0.5-1
GW--1.5T	1000	380	1600	6	1250, 3pahse	500	2000	750	0.5-1
GW--2T	1400	750	1080	6	1600, 3phase	990	1410	1500	0.5-1
		750	540*2	12	1600, 2*3pahse	990	710*2	1500
GW--3T	2000	750	770*2	12	2500, 2*3pahse	990	1010*2	1500	0.5-1
GW--5T	3000	950	912*2	12	3150, 2*3pahse	1254	1200*2	1900	0.5-1
GW--10T	5000	1000	1443*2	12	6300, 2*3pahse	1320	1890*2	1900	0.3-0.5
GW--15T	10000	1000	1443*4	24	12500, 4*3phase	1320	1890*4	2500	0.3-0.5
GW--20T	12000	1000	1732*4	24	12500, 4*3phase	1320	2270*4	2500	0.3-0.5
GW--30T	15000	1000	2165*4	24	16000, 4*3phase	1320	2840*4	2500	0.3-0.5
Remark: Furaces can be customized according to your power specification, please contact us for further advice.

 

 

Factory check

Aluminium shell furnace

Aluminium shell furnace's shell is made of high quality aluminum and magnesium alloy; induction coil is made of T2 copper (purity electrolytic copper ≥99.5%); Furnace is tilting by RZS reducer, which can be manual and electric controled.

 

 

KGPS power supply cabinet

The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation of equipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.

 

Multiple safety protection:
Main circuit short circuit protection; Primary loop phase protection
Grid high voltage protection; High water temperature protection
Low water pressure protection; Low water flow protection; Low voltage power grid protection
Thyristor over-voltage protection; Thyristor over-current protection
Inverter thyristor current rate of climb high protection;
Inverter thyristor converter time insufficient protection;
Inverter thyristor shut off in the opposite direction voltage time insufficient protection.

Scientify design: 22 years' improvement. The latested power supply cabinet have been the five-gereration. They have been designed to be more easy to operate and more convenient to maintate.

 

Company Profile

Company profile

Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia, Bangladesh, Pakistan, Kazakhstan, Uzbekistan, Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems.