Aluminum Shell Furnace with 12 Pulse Cabinet

• Customization: Available
• Control Type: PLC
• Customized: Customized
• Model NO.: GW-12Pulse
• Automatic Grade: Automatic
• Certification: CE, ISO9001
• Type: Melting Furnace
• Size: Gw-0.3t-40t
• The Maximum Output Power: 100-15000(Kw)
• Max Power Input: 160-20000(Kw)
• If Output Voltage: 750-1800(V)
• If Output Current: 160-3000(a)
• Output Oscillation Frequency: 300-1000(Hz)
• Transport Package: Wood Packing
• Specification: CE, ISO, SGS
• Trademark: HengYang
• Origin: China
• HS Code: 851420009
• Production Capacity: 100sets/Per Months

Product Description

Application of Melting furnace

Intermediate Frequency Electrical Melting Furnace, also called as Induction Smelting Furnace, which converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting. It is applicable to melting, heating or insulting of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous, nonferrous metal. It can also be used for other heating treatment before forging, sintering and tube-bending forming in the casting and melting industries.

Parameter
 

Furnace Capacity  T	Input Power(50/60HZ)					Output Power				Melting Time (Min)	Power Consumption (KWH/T)
	Rated Power ( KW)	Input Voltage V	Input Current  A	Pulse Count	Rectifier Transformer KVA	DC Voltage V	DC Current A	IF Voltage V	IF Frequency KHZ		Cast Iron	Copper	Brass	Aluminum
0.035T	250	380	400	6	315	500	500	750	1	30	560	420	390	540
0.5T	350	380	560	6	400	500	700	750	0.8	30	550	410	380	530
0.75T	500	380	800	6	630	500	1000	750	0.8	40	550	410	380	530
1T	800	380	1280	6	1000	500	1600	750	0.7	50	540	400	370	520
		750	656	6	1000	990	808	1480
1.5T	1000	380	800	6	1250	500	1000	750	0.7	60	530	390	360	510
		750	800	12	1250	990	1010	1480
2T	1400	750	574	6	1800	990	707	1480	0.5	60	520	380	350	500
		750	1148	12	1800	990	1414	1480
3T	2000	750	820	12	2500	990	1010	1480	0.5	60	510	370	340	490
5T	3000	950	1140	12	4000	1260	1190	1480	0.3	60	500	360	330	480
10T	6000	950	2280	12	8000	1260	2380	1900	0.3	60	490	350	320	470
15T	8000	950	15201	24	10000	1260	1590	1900	0.3	60	480	340	310	460
20T	10000	950	1900	24	12500	1260	1980	1900	0.25	60	470	330	300	450
30T	15000	950	2850	24	20000	1260	2980	1900	0.25	60	470	330	300	450
Furnace temperature :Cast iron 1450ºC                 Copper 1150ºC             Brass1000ºC          Aluminum 700ºC

 

Advantages of Induction Melting Furnace:

1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.


After-sales service:
a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;