• 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
  • 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
  • 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
  • 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
  • 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
  • 1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

After-sales Service: 24hours on-Line Service and Installation Guiding
Warranty: 1 Year
Customized: Customized
Condition: New
Power Source: Electric
Automatic Grade: Semi-Automatic
Customization:

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Basic Info.

Model NO.
GW-1T
Type
Metal Melting Furnace
Certification
ISO, CE
Furnace Capacity
1ton
Application
Melting Metal
Melting Rate
1ton/Hr
Furnace Temperature
1800 Degrees
Rated Power
750kw
Input Current
1200A
Input Voltage
380V
Input Frequency
50Hz
Transformer Capacity
800kVA
Delivery Time
20days
Power Consumption
530-600kwh/T
Power Phase
Three Phase
Transport Package
Shipping-Ready Packaging
Specification
1000KG
Trademark
Heng Yang
Origin
China
HS Code
8514200090
Production Capacity
20sets/Month

Product Description

Application 

This steel shell furnace can bear 1800 degrees. It can melt most metal, such as Iron,steel, copper, aluminum,brass, bronze,gold, etc. It is Suitable for small capacity of less than 5ton per hour, wildly used in small foundry and semi-automiatic fundry. It has intelligent temperature control, cause less burning loss,less slag,save raw material; Compared with the IGBT furnace, this KGPS furnaces can be debugged easily under video guidance, and it have lower requirement about working environment, being not easy to get trouble. 
More customized function: hydraulic tilting, furnace, leaking-alarm, dual-furnaces melting system, automatic production line.

1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

 

How the furnace work?

The intermediate frequency melting furnace is mainly composed of a power supply, an furnace body with a induction coil and a crucible. Metal material will be put in the crucible built with refractory cement. After turned on power, an alternating magnetic field is generated in the induction coil, and then a induced eddy current is created to heat and melt the metal material.
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

Engineer's suggestion: Choose one power supply with dual furances
When you want to melt another furnace , just need to connect the water-cooled cable to another furnace to continue production.
Situation1 : When you want to melt 2 kinds of metal
Situation 2: When changing linning material or repairing furnace.
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

Main parameters 

Furnace body Type set 1 GW-1T steel shell furace
Rated capacity t 1  
working temperature ºC 1500 The furnace inside temperatuer when worked in rated power for 1 hour
Highest temperature ºC 1800 The highest temperature that most crucible and lining material can beared
Reducter set 1 metal liquid is poured by control reduer gear.
Crucible piece 1 iron crucible or graphite crucible
Rectifier transformer Transformer capacity KVA 800 Additional optional product.
Transformer primary voltage KV 10  
Transformer secondary voltage V 540 6 pulse,dthree phase
IF power supply Type set 1 KGPS-750kw power supply 
Rated power KW 750 6 pulse,three phase
Rated input voltage V 380  
Rated input current A 1200  
IF voltage V 750  
Startup success rate % 100  
Rated working frequency KHz 0.5-1  
Power factor    0.9 KGCL power supply cabinet is above 0.95
Working noise db ≤75  
Comprehensive parameters Melting rate(to 1500ºC) T/h 1 The melting rate is influence by charging.
Power consumption(to 1500ºC) KW.h/T <600 When melting iron. When using KGCL power supply, it can reduce to 550kw.h/T.
Water cooling system Cooling tower  set 1 Additional optional product. Two kinds of cooling tower for choosing.
Water circulation flow T/h 50  
Water pressure Mpa 0.25-0.35  
Input temperature ºC 5-35  
Output temperature ºC <55<  
Water cooling cables Water cooling cables set 1 To connect furnace body, power supply, and capacitor.

Remark: If you want other capacity of furnace, or more detailed quotation, please contact us.
 
 
Whole models list
 
Model(furnace capacity) Input power(50/60HZ) Output power
Rated power Input voltage Input current Furnace phase Transformer capacity DC voltage DC current IF voltage IF frequency (KHZ)
(KW) (V) (A) (KVA) (V) (A) (V)
GW-0.05T 50 380 80 6 65, 3phase 500 100 750 1-2.5
GW-0.1T 100 380 160 6 120, 3phase 500 200 750 1-2.5
GW-0.15T 160 380 256 6 200, 3phase 500 320 750 1-2.5
GW-0.25T 200 380 320 6 250, 3phase 500 400 750 1-2.5
GW--0.35T 250 380 400 6 315, 3phase 500 500 750 0.5-1
GW--0.5T 350 380 560 6 400, 3phase 500 700 750 0.5-1
GW--0.75T 500 380 800 6 630, 3pahse 500 1000 750 0.5-1
GW--1T 750 380 1200 6 800, 3phase 500 1500 750 0.5-1
GW--1.5T 1000 380 1600 6 1250, 3pahse 500 2000 750 0.5-1
GW--2T 1400 750 1080 6 1600, 3phase 990 1410 1500 0.5-1
750 540*2 12 1600, 2*3pahse 990 710*2 1500
GW--3T 2000 750 770*2 12 2500, 2*3pahse 990 1010*2 1500 0.5-1
GW--5T 3000 950 912*2 12 3150, 2*3pahse 1254 1200*2 1900 0.5-1
GW--10T 5000 1000 1443*2 12 6300, 2*3pahse 1320 1890*2 1900 0.3-0.5
GW--15T 10000 1000 1443*4 24 12500, 4*3phase 1320 1890*4 2500 0.3-0.5
GW--20T 12000 1000 1732*4 24 12500, 4*3phase 1320 2270*4 2500 0.3-0.5
GW--30T 15000 1000 2165*4 24 16000, 4*3phase 1320 2840*4 2500 0.3-0.5

Remark: Furaces can be customized according to your power specification, please contact us for further advice.
 
 
steel shell furnace
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree Medium frequency melting furnace shell is made from steel plate welding of cage frame structure, lower part of furnace shell lining fixed bracket of ejection device. The furnace shell covered by magnetic yoke. Yoke block can reduce the magnetic flux leakage preventing furnace heating, improve the efficiency of electricity, induction coil, support at the same time, improve the strength, the yoke without taking the dismantling of the coil and can be convenient to maintenance, observing, Heat dissipation.
 
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
1. Induction coils
Induction coil is the heart of aluminum shell furnaces. If its quality is poor, or its design is not reliable, it will cause up to 25% power loss. So it is very important to by a boog furnace with high quality induction coil. Our factory's induction coils are made of high-quality TUI oxygen-free copper., which are purchase from a Chinese brand-name company . The coil joint is wilded with high-silver to get high electrical conductivity and make less loss. Insulation material is set in the best inter-turn to get perfect insulation and high electrothermal efficiency.
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
2. Furnace frame
High quality furnace frame to have long service life. Our furnace's furnace frame is
made of steel,made from steel plate welding of cage frame structure, lower part of furnace shell lining fixed bracket of ejection device. The furnace shell covered by magnetic yoke.

. It is durable to furnaces are durable to service over 15 years.
3.  Hydraulic Station
(Including the hydraulic pump station and tilting furnace work station)
Oil cylinder hydraulic pump station used to pour furnace, furnace cover drive oil cylinder, lining launch power cylinder. Integrated valve block structure is used to pumping station, the rated working pressure for 11 mpa, double motor with double pump. hydraulic medium for hydraulic oil.
Work station of tilting furnace is used to control the tilting furnace, furnace was achieved by hydraulic pressure on the button and the handle of the tilting, stop, reset. Driving can be tilting furnace by hydraulic cylinder 95 degrees, pour out all the metal liquid, and can according to need to stay in any position in the process of rotated. It uses the manual valve operation, movements smooth, no impact
All hydraulic components use the domestic high quality products. Double machine double pump, with remote manual control system, the advantages of convenient operation


Power supply cabinet

The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation of equipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.
 
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
Multiple safety protection:
Main circuit short circuit protection; Primary loop phase protection  
Grid high voltage protection; High water temperature protection  
Low water pressure protection; Low water flow protection; Low voltage power grid protection   
Thyristor over-voltage protection; Thyristor over-current protection
Inverter thyristor current rate of climb high protection;  
Inverter thyristor converter time insufficient protection;
Inverter thyristor shut off in the opposite direction voltage time insufficient protection.
 
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree
 
 
Technical Support
 
1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery

a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training
a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;

Company profile

Foshan Hengyang Furnace Manufacturing Co., Ltd is a high-tech enterprise which mainly line in researching, designing, and manufacturing of industrial electric furnaces and industrial power supply source.Its headquarter is located in Foshan city, Guangdong province, China, where is only 20km away from Guangzhou Baiyun International airport, so it is very convenient for you to visit. It has sub-factory located in Cairo, Egypt, and have after-sale office in Zimbabwe and Russia. We got the right of inport and export in 2010 year. Up to new, thousands of melting and heating equipment have been exported to more than 70 countries. Our product are exported to most countries in Africa and Asia, and some countries in South America and Europe. Such as Egypt, Algeria, Zimbabwe, South Africa, Ethiopia, Tanzania, Philippines, Vietnam, Malaysia, Thailand, Indonesia,  Bangladesh, Pakistan, Kazakhstan, Uzbekistan,  Georgia, Armenia, Saudi Arabia, Jordan, Turkey, Iraq, Syria, Lebanon, United Arab Emirates (UAE), ect.Turnkey project is our commitment. We promise not only to provide high quality and reliable equipment, but also to offer perfect after-sale service.There is a experienced after-sale team of 20 personnel, offering 24 hours online service to give direct solutions to your actual production problems. 
1 Ton Induction Melting Furnace Price for Foundry and Casting 1800 Degree

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Gold Member Since 2012

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Type of Ownership
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Management System Certification
ISO 9001, ISO 9000