High Recovery Melting Furnace Equipments

• Customization: Available
• Certification: CE
• Place Style: Horizontal
• Model NO.: GW-5T
• Type: IF Furnace
• Usage: Sand Casting
• Fuel: Electric
• Size: Gw-0.3t-40t
• The Maximum Output Power: 100-15000(Kw)
• Max Power Input: 160-20000(Kw)
• If Output Voltage: 750-1800(V)
• If Output Current: 160-3000(a)
• Output Oscillation Frequency: 300-1000(Hz)
• Transport Package: International Export Packing Standard
• Trademark: Hengyang
• Origin: Guangdong China
• HS Code: 8514200090
• Production Capacity: 1000 Sets/Month

Product Description

 
Introduction and application
This is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.

Safety Protection:
• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously

Advantages of Induction Melting Furnace:

1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.

2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .

3. Simple operation and reliable operation.

4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.

 

Capacity	Rated power	Output Frequency	Cast steel melting (1650ºC)		Cast copper melting(1350ºC)
(t/h)	(Kw)	KHZ	Melting	Power consumption	Melting	Power consumption
			Rate(t/h)	(kw.h/t)	Rate(t/h)	(kw.h/t)
0.1	100	2.5	0.1	800	0.1	490
0.15	160	2.5	0.15	750	0.15	480
0.35	250	2.5	0.35	700	0.35	460
0.5	350	1	0.5	650	0.5	450
0.75	500	1	0.75	630	0.75	440
1	750	1	1	600	1	430
1.5	1000	1	1.5	580	1.5	430
2	1500	1	2	560	2	430
3	2000	1	3	530	3	430
5	2500	1	5	520	5	430
8	5000	0.5	8	520	8	430
10	5000	0.5	10	520	10	430
15	8000	0.5	15	520	15	430
20	10000	0.5	20	520	20	430
30	15000	0.5	30	520	30	430

Item	Product Name	Qty
1	Power Supply Cabinet	1
2	Capacitor Cabinet	1
3	Furnace body	1
4	Reduction Gear	1
5	Crucible Mold	2
6	Water Cooling Cable	2
7	Titling Control Box	1
8	Water Cooling System(Optional)	1
9	Instruction manual	1

Why Choose us?
1,Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.

2,Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.

3,High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.

4.High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.

5.More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right,the whole equipment cannot be used anymore when one thyristor is damaged.