5 Tons Cast Iron Melting Induction Furnace in Factory Price

• Certification: CE, ISO
• Place Style: Horizontal
• Range of Applications: Industrial
• Type: IF Furnace
• Usage: Steel Molding
• Fuel: Electric
• Model NO.: GW-5T
• Rated Capacity: 5 Ton
• Max Capacity: 6 Ton
• Melting Time: 50-60 Minutes
• Furnace Structure: Steel Shell
• Pouring Device: Hydraulic Station
• Rated Power: 3000kw
• Input Frequency: 50Hz/60Hz
• If Frequency: 0.5kHz
• Input Voltage: 950V
• If Volatage: 1900V
• Input Current: 912A*2
• Transformer Capacity: 3150kVA
• Max Temperature: 1800 C
• Power Consumption: 550kw.H/T
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: HENGYANG
• Origin: China
• HS Code: 8514200090
• Production Capacity: 30 Sets/Months

Product Description

Application: It can melt iron, steel, copper, aluminum,bronze, brass, etc.
For product: Ingots, steel rebar, steel billet, iron powder, auto parts, brass statues, iron pots or manhole covers, etc.

Steel shell furnace 

Furnace Feature

1. Open furnace structure.   The basic structure: with unique shock absorber and solid magnetic yoke, two cylinder with thick wall seamless rectangular steel tube is welded into one structure, being safer, firm, durable, high efficient. The upper end of the induction furnace can be disassembled to facilitate the replacement of the coil.
2. Hydraulic tilting.   Furnace can  rotate around the pouring spout, and tilting with proportional control, through controlling buttons of hydraulic station and the handle of tilting control device . Its tilting angle is vertically at 95 degrees and it can stay in any position in the process of rotating, as well as to change titling speed to more quicker or more slowly. It uses the manual valve operation and double machine double pump, with remote manual control system.  Some other company only have single pump control.
3. Energy saving.     The sensor is enclosed with a magnetic yoke, covering an area is over 65%, so the leakage is small and achieve the maximum electrical efficiency. Compared with aluminum shell furnaces, steel shell furnace can save nearly 5% power consumption. 
4. Furnace leakage alarm.    It is equipped with an alarm device for preventing furnace from leakage, which can achieve safe production. It is a special dual leak-proof furnace alarm, when the lining getting thinner to a certain degree, a warning light will be given to alert the user that the lining needed to be replaced.                                             
5. Anti-fall protection device. During the process of tilting furnace, the anti-falling protective hood will be automatically raised to form a protective barrier to prevent the personnel from falling.     
6. Furnace cover & Dust collector.     Furnace's cover improve heating efficiency. Dust collector can absorb dust and exhaust gas generated during melting process through air. When working with dust removal system, they can reduce the exhausted gas emission, to meet the environmental requirements.                                                                                                                             

 

 

power supply cabinet

HENGYANG KGCL power supply is very popular for energy saving. They are widly used in continuously casting  production line and big casting foundry, because of no-stop melting system. In that way, a power supply cabinet control two furnaces to work. One furnace can preserve heat while another furnace is melting. It can continuously provide molten metal to a production line, so it is very suitable for continuoustly casting foundry, and some big casting foundry required to increase daily capacity.

1-Computer control melting system

The on site melting system consists of a computer, digital main control board, PLC and etc. The melting process can be control through extended switches in an office. With Ethernet port, USB interface and unique IP address, it can realize data collection, transmission and monitoring of equipment anywhere you are, achieving remote diagnosis and timely troubleshooting.

2-Remote console

If the power supply cabinet placed underground, it make it more convenient to control furnace by remote console. All meters and operation control devices are installed on the operation panel. The system state part of the two diagnostic touch screens is exactly the same as the power of the panel made by the host computer, which provides operators with detailed operation information at any time.

3- Fault deteciton display

Furnace is real time detected by the fault detection display. When faults are detected, such as short circuit of load, over-current, over-voltage, insufficient water pressure, high water temperature, and etc, it will be fed back to the control system which will cut off the power automatically, so it can prevent damage in advance. In addition, if there are any trouble of thyristor, compensation capacitor, voltage transformer and other components, it will automatically stop and light up the corresponding indicator.

Technical Support
 

 

1) Equipment design
Furnace will be customized to meet your production needing and environmental condition (maximum ambient temperate, humidity, altitude,etc) .

2) Drawings delivery
 Technical drawing will be send to the buyer after geting the deposite, so the buyer can build basic contruction before the furnace arrived.

3) Acceptance check before delivery 
a. The supply of the inspection equipment complies with the scope of supply and technical specifications in the technical agreement.
b. Check the mechanical actions of the equipment.
c. Safety interlock of equipment and alarm function test.

4) Installation & debugging & worker training

a.  Cooperate with guidance to check the buyer installation work;
b.  Internal and electrical wiring connections between equipment;
c.  Site commissioning;, according to the actual equipment adjust to the best state;
d.  Direct buyer operating personnel to the correct use of operating equipment;
e.  Guidance on site security considerations;
f.  To guide the buyer maintenance personnel troubleshooting methods;
g.  Provide equipment specification;